Key Questions to Ask When Ordering Bottle Drying Machine

28, Oct. 2024

 

9 questions to ask before buying a filling machine

Description: Do you need to buy a filling machine? The following are 9 questions you need to ask before buying a filling machine, hoping to help you choose the equipment that best suits your production needs.

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Do you need to buy a filling machine? The process of buying a filling machine can be particularly complicated, because there are many options for the filling machine, and it is difficult to know which one is more suitable for your business. The following are 9 questions you need to ask before buying a filling machine, hoping to help you choose the equipment that best suits your production needs.

1. What do you need to fill when you buy the filling machine?

Although some bottle filling machines are designed to fill dry goods (such as powders or pills) into containers, there are some other filling machines that are best for handling liquids. So, if you are considering buying a filling machine, the first important factor to consider is the viscosity or consistency of the product. The viscosity of your product will help you determine which type of filling technology the machine uses to properly handle the specific attributes of your product. If your product has high viscosity (such as molasses), you will need to consider purchasing a filling machine that can handle the physical characteristics of the product.

2. Has your product been carbonated?

Carbonated beverages (such as beer, soda, champagne, etc.) require a unique filling technology and specialized filling equipment. Therefore, you need to consider buying a filling machine that can fill/bottle carbonated products correctly. This type of machine is called a back pressure filling machine.
The back pressure filling machine maintains the carbonation of the liquid through a process called double pre-evacuation, even during bottling. The working principle of this method is to extract air from the bottle and pressurize it with carbon dioxide. Then, by repeating this process to ensure that 99.99% of the oxygen in the bottle can be removed (double pre-evacuation). Ultimately, bottled carbonated products will have a longer shelf life, thanks to these repeated pre-evacuation cycles.

3. What type of container do you need to fill?

Another factor of fittings when buying a filling machine is Jinkenduos understanding of the physical characteristics of the container you are using. Before purchasing a filling machine, determining the type of container that needs to be filled is a key issue, as this will help determine which type of filling technology the machine uses. This is because the properties of the container must be compatible with the filling method of the machine for the filling machine to work properly.

For example, some automatic filling machines grab the container from the top, but others grab it from the side. So, if your bottle is uniquely designed, the filling machine grabbed from the top may not be suitable for that particular type of container. Similarly, if your bottle diameter is too large, the filling equipment grabbed from the side may not be the best choice to meet your production needs.

Finally, regarding the container you are going to use, another key factor to consider is whether it is made of glass or plastic. Also, do you prefer to use aluminum cans instead of bottles? All three materials require the use of specific types of filling techniques.

Before buying a filling machine, it is necessary to understand the physical properties of the container you are going to fill. Because the properties of the container will ultimately determine the key factor of the best filling type for your production needs. Also, you need to share this information with your suppliers, because they will help you choose the most suitable filling machine for your operation.

4. What is your output?

When considering the efficiency of the filling machine, the most important thing is to remember your current and future production needs. Because when you decide to expand your business, upgrading your machine may not be feasible. Smaller machines usually measure their filling speed by the number of bottles they fill per hour (BPH), while faster, larger filling machines usually calculate the filling speed based on bottles per minute (BPM).

For example, for start-ups or very small companies, manual filling machines are a suitable entry-level investment. But, manual filling machines may not be able to meet the needs of small and medium-sized enterprises, or even small businesses that plan to expand/increase production.

5. How high is the degree of automation of the filling machine you need?

When purchasing a filling machine, it is critical to determine which level of automation to use. For home brewing, entry-level brewing, or small companies with only a few employees and no growth plans, the manual filling machine is a good choice. The manual filling machine is designed to handle relatively low output, so it is not suitable for small and medium-sized breweries or breweries with expansion plans.

Semi-automatic filling machines are a great middle choice for most small breweries and ideal for breweries with growth plans. The production efficiency of these machines is greater than that of manual filling machines, but some manual operations are still required, which will slow down your filling efficiency. In terms of price, the semi-automatic filling machine is between the manual filling machine and the automatic filling machine, and it is an affordable investment.

The automatic filling machine is the best choice for large breweries (large-scale enterprises with higher output) because the filling speed of this machine is much faster than manual filling machines and semi-automatic filling machines. Although the automatic filling machine takes up more space, it rarely requires manual processing. Automatic filling machines are usually the most expensive in terms of purchase and maintenance.

6. How much capacity/volume does your filling machine need to fill?

The size and capacity of the container can have a huge impact on the weight change during filling. Because of the characteristics of some liquids, you may need to overfill the container. So, you need to set the filling capacity, which will affect your business bottom line. Also, obtaining a device with a more accurate capacity size can control product waste.

6. How much capacity/volume does your filling machine need to fill?

The size and capacity of the container can have a huge impact on the weight change during filling. Because of the characteristics of some liquids, you may need to overfill the container. So, you need to set the filling capacity, which will affect your business bottom line. Also, obtaining a device with a more accurate capacity size can control product waste.

7. If the composition changes, will it provide scalability?

Over time, the composition of the liquid products you produce may change. You may find cheaper alternatives or higher quality ingredients, because of this change you may need to buy a brand new filling machine. But if your filling machine is scalable, then you dont need to make drastic changes to the components to adapt to the new ingredients.

8. Does the filling opportunity affect the characteristics of the liquid?

Not only do you need to understand the characteristics of the liquid before it enters the filling machine, but you also need to understand what changes may occur to the liquid as it passes through the equipment components. If the liquid changes when passing through some parts, try not to use this type of filling machine.

9. How complicated is the maintenance and cleaning of the filling machine?

The accumulation of liquid in the components will affect the normal operation of the filling machine and the quality of the finished product. You should try to choose a machine that is easy to clean and maintain to prevent pollution and poor product quality.

After reading these 9 questions, you will be more able to choose a beer filling machine that can benefit your company. Custom-designed equipment will provide high-quality processes, avoid waste, and maintain product quality throughout the production process. You can ask a professional filling machine manufacturer to help you build the filling machine that best suits your process, which will help your brewery operations.

Get a turnkey solution for craft breweries

If you are ready to open a craft brewery, you can contact us. Micet Crafts engineers will provide you with a list of craft brewery equipment and related prices. Of course, we can also provide you with professional turnkey brewery solutions, allowing you more time to focus on brewing delicious beer. Micet Craft very much hope to cooperate with you, my friend!

Good Quality Automatic Drinking Water Bottle Air Blowing ...

Note: This Machine is for Optional, if you need other type labeling machine/detailed quotation pls direct message to us.

Automatic hot melt glue labeling machine This model is suitable for circular/square/flat cylindrical containers covered with OPP film, pearlescent film, paper plastic composite film, paper label and other circumferential labeling. Due to the use of non shrinkage materials, the label printing pattern will not deform to ensure the aesthetics of product packaging, while also greatly reducing the cost of packaging materials.

Automatic hot melt glue labeling machine This model is suitable for circular/square/flat cylindrical containers covered with OPP film, pearlescent film, paper plastic composite film, paper label and other circumferential labeling. Due to the use of non shrinkage materials, the label printing pattern will not deform to ensure the aesthetics of product packaging, while also greatly reducing the cost of packaging materials.

Automatic hot melt glue labeling machine This model is suitable for circular/square/flat cylindrical containers covered with OPP film, pearlescent film, paper plastic composite film, paper label and other circumferential labeling. Due to the use of non shrinkage materials, the label printing pattern will not deform to ensure the aesthetics of product packaging, while also greatly reducing the cost of packaging materials.

Automatic hot melt glue labeling machine This model is suitable for circular/square/flat cylindrical containers covered with OPP film, pearlescent film, paper plastic composite film, paper label and other circumferential labeling. Due to the use of non shrinkage materials, the label printing pattern will not deform to ensure the aesthetics of product packaging, while also greatly reducing the cost of packaging materials.

The machine can be used for warming glass bottle packed hot filling juice and cooling can packed carbonated drink. The machine can be switched to carbonated drink warming sterilizer by change inter coming liquid source. High efficiency blow dryer can be set at the end of the tunnel to make glass bottles completely dry before labeling. It will make labeling more convenient.

Pasteurizer Tunnel The machine can be used for warming glass bottle packed hot filling juice and cooling can packed carbonated drink. The machine can be switched to carbonated drink warming sterilizer by change inter coming liquid source. High efficiency blow dryer can be set at the end of the tunnel to make glass bottles completely dry before labeling. It will make labeling more convenient.

This equipment is mainly suitable for filling all kinds of sparkling juice, beer, cocktail, soft drink and other glass bottles. This machine integrates the three functions of cleaning, filling, and capping, with compact mechanical structure, perfect control system, convenient operation, high degree of automation, stable performance, safety and reliability.

3-in-1 Monoblock rinsing, filling and capping machine This equipment is mainly suitable for filling all kinds of sparkling juice, beer, cocktail, soft drink and other glass bottles. This machine integrates the three functions of cleaning, filling, and capping, with compact mechanical structure, perfect control system, convenient operation, high degree of automation, stable performance, safety and reliability.

The beer filling line is specially used for the washing, filling and sealing equipment of glass bottles and beer beverages, which is a fully automatic integrated machine and operated by PLC touch screen; Using high-quality isobaric beer filling valve, the filling accuracy is accurate, the filling performance is stable, is the ideal choice for the majority of sparkling wine, beer manufacturers. 1. It is the fully automatic barreled water producing equipment, which is combined with machine, electronic and pneumatic components. 2. It integrates bottle washing, filling and capping in one unit. 3. This filling line is automatic.

Note: The parameter above is just for your reference, detaild information pls direct message to us, we will make a quotation according to your requirement.


 

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After Sales Service

Service Term

1. 

Installation


The initial installation is not included 

with the professional

 member. All installation with our team must be scheduled at least 4 weeks in advance before actual trip taken. All necessary connectivity must be ready prior the service being scheduled.


 


While our 

professional

 member arrives at the site for a completed and final installation, two days training course will be provide to the customer for operation and maintenance procedure. The initial installation is provided within 5 working days 

 

. The actual installation days many vary, based on different machine mode and packing lines. Each day of working hour consist at 8 working hours. Any additional day will be charge according to our service fee listed below.


 


When initial installation is being called for our 

professional

 member required, the surcharge will be made advance by the purchase at US$80/person/day plus all travel expenses. Travel expenses include documentation fees visa charge); local and destination transportation charges  air, train, ferry, bus, taxi or any means of transportation required to arrive to/from destination); accommodation (minimum of 3 star hotel facility) and 3 daily hot meals.


 


2. 

Translator


If translator is required and can

'

t be provided by purchaser then we will provide a translator for same charge as initial installation stipulated above. 

A

ll communicate with our engineer should be in Chinese. Any translation provide by us will be based between English and Chinese only. Purchaser is responsible for the translation between local language and English.



Commercial Terms


1. 

Warranty


All parts are under 

two

 Year Warranty

 with defects from manufacturer. Any other defect caused by human error, mishandling, wear-and tear & any foreseeable conditions will not be covered by this warranty. All electronic parts and component can be guaranteed by original part

'

s manufacturer or our company.


 


2. 

Payment


30% 

of the total contract amount is to be T/T into assigned account at the period of 5 working days after the Purchase contract is signed.


70% 

of the balance must to be made via T/T of the remainder balance amount of the purchase contract before the ordered equipment is to be delivered 10 working days prior of the shipment.


We also accept L/C payment, 30% down payment, and 70% L/C at sight


 

Company Profile

ZHANGJIAGANG BEYOND MACHINERY CO., LTD. is a group company located in Sanxing Industrial Park, Zhangjiagang City, Jiangsu Province, China.

If you are looking for more details, kindly visit Bottle Drying Machine.