Industrial rebar cutters/benders are intended for mass production. However, some cutting/bending rebar machinery may not have the required power to allow for multiple rebars to be cut/bent simultaneously. The specifications of the machine will state the number of rebars it can cut/bend with a certain diameter, with some machines capable of handling several rebars at a time, substantially increasing the work output.
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Industrial rebar cutters/benders are designed to handle long periods of operation. If the duty cycle of the machine is not explicitly stated, ensure you ask a specialist to ensure the machine you purchase can handle the work you intend on throwing at it.
Despite industrial rebar machinery being high-torque high-force machinery, here may not be a need to spend on additional equipment to cater for a three-phase supply. Thankfully, many well-known rebar machinery brands can operate on a single-phase 240VAC supply.
However, many models do operate on a three-phase 415VAC supply, such as the TYC HD42A/HD42C reinforced steel rebar cutter (discussed later). This, again, restricts the use of a rebar cutter to a factory environment where three-phase power is most likely to be available.
Since the majority of industrial rebar cutting/bending machines are not fully portable due to their heavy weight and large size, running cabling to a nearby wall outlet should not be a problem. On that note, consideration should be given to the amount of current draw from the rebar machine to ensure it does not continuously trip the electrical supply circuit breakers.
Compared with portable rebar machinery, industrial varieties take up considerably more space and weigh much more. For example, a ICARO P26 Rebar Bender is 68 x 61 x 83 cm and weighs 350kg, whereas a ICARO P70 Rebar Bender is 160 x 115 x 90 cm and weighs kg. It goes without saying that industrial machinery is tough to move around. Nevertheless, these machines can still be used on-site, if required.
With that being said, these machines are best suited to a factory environment where they can be installed in an open space. However, rebar cutting machinery can be slightly different in terms of portability. Some of the ICARO rebar cutting machines come with wheels, allowing for a user to move the machine to a convenient workplace location.
On the same note, they still weigh a considerable amount, with the ICARO C32 Rebar Cutter weighing 470kg. For a space-saving solution, combined rebar cutters and benders are available, which will satisfy all your rebar processing needs in one unit, as opposed to buying a separate rebar cutting and rebar bending machine.
The reliability of rebar machinery is an important deciding factor when looking at the wide variety of brands and options. Since industrial rebar machinery can output considerably more compared with portable/manual rebar machinery, it is worth the investment when you are in a high-volume production environment.
One thing will always stand true, you get what you pay for. Purchase a well-known brand that has been in the market for a while as it ensures you get a quality product. Consider the serviceability, spare parts and service backup. If you cannot afford the costs of downtime and lost production, it would be best to invest wisely at the outset. If you have to pay a little more for a model with industry-backed success, then do it.
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Many rebar machines come with additional features such as optional controllers, Bluetooth antenna modules, linear length stops, spiralling forming attachments, and stirrup bending attachments. These features can cost extra, but they allow for the specialised and convenient operation of a rebar machine, thereby, reducing setup times and increasing production efficiencies.
A warranty ensures your rebar machinery remains operational for a guaranteed amount of time. The higher the warranty, the more confidence a manufacturer or dealer has in their product. All of the ICARO rebar machinery is supplied with a 24 month extended warranty. At Capital Machinery, we offer maintenance and service on all our products – just another way we ensure 100% customer satisfaction.
The above main points are just a few considerations to keep in mind when purchasing industrial rebar machinery. Other considerations can be found in our portable/handheld rebar machinery buyer’s guide.
Although the steel industries of India have witnessed their share of ups and downs in the last few decades, lately they have picked up their pace and are flourishing greatly. Certain factors play a crucial role in your purchase of a steel rolling mill machine. If you happen to be a part of this industry and are looking for a steel rolling mill, here are a few unsaid rules of buying one that you ought to know before you invest in any company across India.
Production facilities play a crucial role in the quality of the products manufactured, especially in producing high-quality rolling mill equipment. It is a known fact that steel is a dense metal, which is why it might be difficult to assess the true capability of various machines shown. You can check the quality of rolling mill machinery using its source. In addition to this, the kind of material used in the machinery, the quality, durability, and resistance, all come into play. Doing so will help you understand whether the company can justifiably deliver trustworthy machinery that meets your needs.
A steel manufacturer typically provides several products to cater to the varied needs of customers across industries. Ask about the types of rolling mills the manufacturer offers, before deciding to buy from them. This will help you understand how diverse they are and ensure you get a superior quality product. A reliable rolling mill manufacturing company caters to all the requirements by promising to offer high-quality products for various industries.
When buying steel rolling mills, ensure the manufacturer offers value for money. Ask about the production methods and quality checks, how their quality control department operates, and they manage the overall operation. This way, you can rest assured about working with a reliable rolling mill manufacturer and receiving high-grade products that suit your specifications.
Several rolling mill manufacturers in India have invested dedicatedly in the research and development of the mills. When buying any machinery for your industry, always make sure it fulfils the latest updates in the market and is designed in a manner that leaves space for evolution in the future. It helps to remember that any technological advancements can help improve your performance.
Last but not the least, it is the smooth and hassle-free delivery that all customers look forward to. Ensure the manufacturer you want to purchase offers flawless machine installation services, and has expertise in concept-to-commissioning. This way, you will get your delivery on time without any issues.
Steefo Industries is now a part of the Steefo Group. With over 45 of experience in the industry, we are one of the leading rolling mill manufacturers in India. We never negotiate with the quality we deliver and strive for excellence in all our activities. We hold ISO : certification, reflecting the high manufacturing standards we comply with. Our products and services extend to various industrial applications such as reheating furnaces, quenching systems, loopers, DC motors, mill stands, shears, pinch rollers, and more.
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