Why is Lpg Forklift Better?

30, Jun. 2025

 

Advantages of Propane Powered Forklifts

A survey conducted by the Propane Education & Research Council revealed that safety was the most important factor in purchasing equipment for industrial applications. Because of the proven operating safety of propane-powered forklifts, it’s not surprising that propane is a top fuel choice for fleet owners. For forklifts with 5,000-10,000 lb capacity, over 70% of survey responders choose propane. Learn why.

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Propane Reduces Time-to-Refuel

The time required to refuel propane forklifts is minimal when compared to electric and natural-gas powered forklifts. It takes 5 minutes to change a propane cylinder whereas an electric forklift could take up to 8 hours to recharge. And when you work with our 24x7 forklift cylinder exchange service you’ll eliminate refueling downtime.

Propane Is Cost Effective

Propane enables your forklifts to run on 100% power throughout operation, boosting productivity, especially during outdoor operation where higher speeds are allowed. In addition, propane engines can last up to twice as long as their gasoline counterparts saving you money on maintenance.

  • One 33lb propane tank can provide 8 hours of operating time for the average forklift, which is less when compared on a BTU basis for electric forklifts. In a study performed to determine the cost of electric versus propane as a fuel source for forklifts, it was confirmed that the fueling costs were lower when using propane. Per hour of forklift use, propane was determined to cost $1.41 whereas electricity cost $1.48. This difference may seem minimal at first, but when multiplied by the thousands of hours per each forklift in operation – it adds up quickly!
  • The extra expense incurred by electric forklifts are attributed to the overhead equipment needed for battery recharging, including a charging bay, chargers, and equipment to remove and more the large batteries. There is no additional equipment to purchase for propane-powered forklifts.

Propane Is Safe

All propane-powered forklifts have automatic shut-off safety features that stop the flow of fuel in the event of an accident. In addition, all propane tanks, fuel lines, and carburetion components are required to meet strict national safety specifications.

With our cylinder exchange service, Forklift Propane eliminates the need for dispensing propane on your property which could be a potential safety hazard for you and your employees. We carefully inspect cylinders each time they are returned to our facility for refills, remove damaged cylinders from service, and replace or repair leaky valves and O-rings. Furthermore, we provide forklift propane safety training for your employees as a part of our service. Learn more about the safety advantages of propane forklifts.

Propane Reduces On-Site Emissions

Propane is a clean-burning, non-toxic source of fuel. Research has shown that properly maintained propane-powered forklifts produce significantly less emissions in the way of carbon monoxide, nitrogen oxide, hydrocarbon, and particulate matter than comparable gasoline- or diesel-powered forklifts. This secondary source of pollution is eliminated because propane-powered forklifts carry their fuel in a pressure-tight, sealed system that avoids any spillage or evaporation into the atmosphere.

A research study conducted on which forklift fuel option had the lowest emission impact found propane to deliver the highest total energy efficiency. Propane received an efficiency rating of nearly 90%, followed by natural gas at 87%, diesel at 85%, and gasoline at 82%. By switching to an environmentally friendly fuel you can also take advantage of tax credits.

Propane Is Largely American-Made

With more than 70% of propane production coming from domestic sources, your business can be a part of reducing dependence on foreign oil sources. Increasing usage of domestically-produced propane not only decreases our dependency on foreign oil but also decreases the amount and cost of fuel for transporting this energy source.

Propane Storage Is Flexible

Because propane is the most portable forklift fuel option, propane cylinders can be stored nearly anywhere at your place of business.

Pros and Cons of LPG Forklifts [Updated for ]

First, what is a LPG forklift? It's a forklifts powered by liquid propane gas (LPG). This power source offers unique advantages. LPG forklifts comprise a huge portion of the material handling market and are found across most industries. However, the performance and convenience of these models come with some disadvantages too.

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Advantages of LPG Forklifts

1. Lower Initial Investment

In general, LPG forklifts are the most affordable models for companies to purchase new. This low price can allow companies to purchase more equipment for their fleet or add optional equipment to improve forklift performance. 

2. Convenient Refueling

LPG-powered forklifts are very easy to refuel. Operators simply detach the propane tank, replace it with a full one, and secure the new tank properly. Most forklift LPG tanks can be changed safely in a matter of minutes. This convenience helps keep forklifts running and workers productive for a large percentage of their shift.  

3. Broad Industry Applications

Forklifts running on LPG work in many different industries. These versatile machines can be used outdoors or in properly ventilated indoor applications. With common lifting capacities available up to and above 15,000 pounds, LPG forklifts can provide ample power for most businesses. 

4. Wide Availability

The easy availability of LPG forklift models make them convenient to maintain and replace. Both OEM and will-fit parts can be easy to source for the most popular models. When your equipment passes its economically viable lifespan, it can be simple to determine what model to replace it with. 

Disadvantages of LPG Forklifts

While they offer dependable performance and great value, LPG forklifts come with some trade-offs. These include:

1. Unpredictable Fuel Costs

Fossil fuel costs are expected to only increase over time. Due to this, the total operating cost for an LPG forklift fleet can be difficult to predict each year. 

2. Operator Training

LPG forklifts may require additional operator training to ensure proper use. Features like the inching pedal can help fine-tune performance when used correctly. However, their misuse can cause forklifts to overheat and potentially damage the engine. Similarly, repeated motions for replacing LPG tanks can injure operators if not performed safely and correctly. Proper operator training is key to success.

3. Less Maneuverable

While powerful, LPG forklifts are not as maneuverable as electric forklifts. Their larger turning radiuses and greater stopping distance can sometimes be a hurdle for indoor operations with narrow aisles.  

4. [Updated for ] You miss out on incentives from Washington's Clean Fuel Program

If you choose a gas-powered internal Combustion forklift or an LPG forklift, you're not choosing an electric forklift. Starting in Jan , Washington State's Clean Fuel Program offers incentives to electric vehicle owners. Essentially, you get paid to charge your electric forklifts. When you're shopping for a new electric forklift, be sure to request an incentive estimate to see how much you could earn. 

If you’re in the market for a new or used LPG forklift, MidColumbia Material Handling is here to help. Our expert staff will help you determine what type of equipment is the best fit for your business. Contact us to see what we currently have in stock today.  

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