Sawteeth have high working intensity and high consumption rates. In order to improve the performance of the sawtooth and prolong the service life, the workpiece needs to do hardened and heat treated. It requires high-precision control of the heating temperature and cooling speed to achieve the ideal degree of heat treatment.
For more china plane cutter high frequency quenching companyinformation, please contact us. We will provide professional answers.
Why choose the UhF induction hardening machine?
1. Rapid heating:
The high-frequency electromagnetic field generated by the equipment can quickly penetrate and absorb the metal conductive material, thereby rapidly heating the saw blade tip part of the saw blade.
This is faster than traditional heating methods, such as flame heating or resistance heating, thereby increasing production efficiency.
2. Uniform heating:
UHF heating can achieve uniform heating of the sawtooth, avoiding adverse effects or deformation caused by uneven heating that may occur in traditional heating.
3. Precise control:
UHF equipment is equipped with an advanced control system, which can realize precise control of the heating process, including the adjustment of parameters such as temperature and heating time, so as to ensure the quality and consistency of sawtooth quenching.
4. Energy saving and environmental protection:
Compared with traditional heating methods, the UHF heating process does not require preheating time, and the energy-saving effect is remarkable. Plus, it's a flameless, fume-free way of heating that's environmentally friendly.
Where can UHF induction heating equipment be applied?
1. Automobile industry: surface hardening treatment of key parts such as camshafts, gears, crankshafts of automobile engines, etc., to improve the wear resistance and life of parts.
2. Mechanical manufacturing: hardening treatment of workpieces such as shafts, gears, bearing seats, etc., to improve the wear resistance and bearing capacity of parts.
3. Metal cutting tools: such as saw blades, blades, drills, etc. are hardened to improve cutting efficiency and life.
4. Rail transit: Harden the surface of the rails to increase the wear resistance and fatigue resistance of the rails.
5. Iron and steel metallurgy: partial quenching or induction quenching of steel materials to optimize the structure and properties of steel.
6. Aerospace: such as surface hardening treatment of aero-engine parts, aircraft structures, etc., to improve the wear resistance and corrosion resistance of parts.
In general, UHF induction hardening equipment is widely used in many industrial fields. Through surface hardening treatment of metal workpieces, the performance and life of parts can be significantly improved, and production efficiency and product quality can be improved.
How to choose a suitable hardening machine?
Choosing the right induction hardening equipment requires professional engineers to customize the corresponding heating scheme according to the size of the workpiece and the reprocessing requirements.
Accurate frequency range, temperature control capability of equipment, self-regulating power capability, precision of control system, and overall operation stability of equipment are all necessary conditions to be considered.
Welcome to consult ZhengZhou Ketchan, as a professional heat treatment manufacturer, we have experienced technicians who understand the performance and applicability of different equipment, and can provide you with relevant guidance to choose suitable quenching heat treatment equipment.
Model NO.
JJ-GP35X
Type
Induction Heating Machine
Certification
CE, RoHS
Structure
Vertical Type
Brand
Jianjin
Input Power
35kw
Input Voltage
Three Phase 380V,50-60Hz
Oscillation Frequency
30-100kHz
Net Weight
20.2/19.4kg
Certificate
Ce RoHS
Application
Metal Heat Treatment
Used for
Quenching,Annealing,Welding,Melting,Forging
Trademark
Jianjin
Transport Package
Carton+Wooden
Specification
50x23x44.5/33.5x22x28.5cm
Origin
China
HS Code
8514400090
Contact us to discuss your requirements of custom induction elbow making machine company. Our experienced sales team can help you identify the options that best suit your needs.
high frequency plane cutter quenching machine for 35kw
Equipment Features:
1.power saving: Than the electron tube power saving 30%, than the thyristor intermediate frequency power 15-20%
2,the function stabilized:protection is all in readiness,has no worries about one's family.
3.heat speed quickly:the nothing oxide layer,deformation are minor.
4.it is convenient,easy to operate to install.
5.the inductor keeps apart from the transformer,safe.
6,environmental protection:do not contaminate.noise and dust.
7.it is extensive to use:can heat all kinds of workpiece.
8.fault rate is low:the component is screened strictly,measure and guarantee the apparatus works steadily.
9.Complete protection:it has fault alarm(lack water,lack phase,over current,over voltage)so it can avoid the machine to work under fault.
10.As the same principle of induction cooker,hand touch heating circle,not charged,don't burn.It only has 380v,no high voltage risk.
11.Load rate is high,above 80%.
12.Widely used: can heat treatment all kind of metal.such as quenching,annealing,welding,hot forging,melting,shrink fit,heat integration,exhaust pipe bluing etc.
13.Transformer primary coil use multi-stand conductor ,avoid the traditional copper pipe no water,easy to jam,burn out.
Our panel use new digital LCD display have advantage as follows:
1.it has manual mode
2.it has automatic mode
3.it has clock
4.it has timing function(with millisecond)
5.it has count function
6.it is more convenient to adjust and use.
7.it can be accurate to microseconds
The induction coil design and manufacture
1.The shape of the induction coil, should according to the heating surface shape workpiece,Production principle should
make induction part of brass and workpiece heating surface parallel or isometric and adjacent interturn current direction
should be consistent
2.The clearance between the induction coil and small artifacts should be controlled in 1-3 mm is advisable
3.material selects and uses the diameter 6 the above(wall thickness red copper tubes with 1 mm best)
the diameter>10mms brass selects and uses method of brass best
4.Connected to the machine of electric contact surface should be clean the oxide layer
5.Make full use of the approach of the current effect and gap effect, when it is necessary to add magnetizer
6. After induction coil is made, with the machine match, a frequency within the prescribed scope
Heat treatment for various hardware and tools, such as plier, wrench, hammer, ax,screwing tools and shear
Heat treatment for various automobile and motorcycle fittings, such as crankshaft,connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft,semi drive shaft, small shaft and fork.
Heat treatment for various electric tools, such as gear and axes.
Heat treatment for machine tools,such as lathe deck and guide rail.
Hardening for various hardware metal parts and machined parts, such as shaft,gear chain wheel, cam,chuck and clamp etc.
Heating for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
Annealing of various stainless steel products, such as stainless steel basin,annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.
Forging of various other metal work pieces, such as round steel, sheet/plate, pipe and others.
Welding of various meatal products,such as drill bits,cutter teeth,accessories,tool bit etc.
YongKand JianJin Electronics Co.,Ltd is a China based company with 12 years experience in special induction heating equipment region. Our R& D team has developed different induction machines for varied applications, and our machines have been successfully installed and commissioned all world wide.
We are a leading manufacturer of reliable, high quality induction heating equipments, that ensures an excellent payback on your investment. Besides, JianJin Electronics Co.,Ltd can provide specific application oriented equipment to meet individual needs of our customers and assist you with automation of the machines offered.If you have any interest in our products, pls do not hesitate any more, our staff will give you the best service at the first time.
FAQ:
1.which countries your products are exported to ?
Our products are sold all over the world and with related certifications.
2.How to install your machine?
We have paper installation instructions and videos ,we will teach till you learn it.
3.How about the warranty?
All our products have one year quality warranty,during the warranty time,the spare parts replacement is free,and we
provide life long time technical support and other assistance.
4.Which export port you use?
Any China port,commonly we will use Ningbo Shanghai port,can appoint as you like.
5.If I have paid but can not receive the goods,how should I do?
Alibaba international website is a famous trade platform and has been mature those years,every merchant on it has
paid large integrity fund,and we have China business licenses which can be checked on China official website or we
can show it to you,so that situation will never appear, please be assured.
6. How about the payment ways and delivery time?
30% deposit,70% before sending the goods(we will shoot total delivering process for customer's confirmation)and the
related papers.You can pay by T/T,L/C,western union or other ways.The small machinedelivery date is within 7 days,
the bigger one takes about 15days,we will delivery goods on time.
7.What is your nature of your company,dealer or factory?
We are manufacturer, warmly welcome to visit our factory.
If you want to learn more, please visit our website how does an induction coil work.