Packaging is the final step of your production line, but the first thing that your customers see after your products are delivered. Efficiency and consistency are the two most important elements of any successful packaging. Good stretch wraps will protect your pallets from dust, damage and other forms of tapering. Although wrapping pallets isn't complicated, hand stretch wrapping causes inconsistencies. Companies are now finding it easier to invest in stretch wrapping machines that can comply with their unique daily operations.
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Advantages of Wrapping Your Products with a Stretch Wrapping Machine
A stretch wrapping machine helps in wrapping parcels, boxes and containers or other forms of products that are to be stored or transported. Stretch wrapping your goods or products offers some benefits including:
1. Protection of Goods from Damage, Dust and Moisture
When you use the right stretch wrapping machine, it will ensure that your goods are securely wrapped to avoid any potential damage from dirt, dust, or moisture.
2. Improved Safety
A stretch wrapping system will keep your operator on the forklift which, in itself, is a safety measure. According to a recent survey, it was discovered that 20 percent of all forklift accidents involve people walking around the warehouse floor. Therefore, keeping the operators on the forklift keeps them from the floor and focused on the tasks ahead. Hand stretch wrapping causes wear-and-tear injuries, and upgrading to an automatic stretch wrapping machine will protect your employees.
Automatic stretch wrappers require very little interaction from their operators. By simply pulling a cord from the forklift, it gets the pallet or goods wrapped. Additionally, the machine also ensures consistent wrapping that is safe and ready for transportation, while a manually wrapped pallet can easily topple and cause damage to your goods and the handler.
3. Saves Time
By investing in a wrapping machine, you will save a lot of time. Manually wrapping pallets, boxes and other products can be tedious and also time-consuming. However, wrapping your goods and boxes for storage or transportation with an automatic stretch wrapping machine will save you a lot of time and effort that you can use in other important business processes.
4. Save on Film Costs
Compared to hand wrapping, both semiautomatic and automatic stretch wrapping machines will save your business money on high film costs. Automatic stretch wrapping machines have two film thread rollers where the second rollers' rotational speed is higher than the first, and this stretches the film. This increases the tensile strength of the film and reduces the overall costs. Rotary tower automatic stretch wrapping machines are more efficient.
5. Faster Packaging
An automatic stretch wrapping machine with an enabled PLC control will aid in fastening the packaging process and help meet the bulk packaging requirements in your business. Stretch wrapping machines from Orion can be customized to fit your unique requirements. This is better than going for a regular machine with standard specifications, features, and accessories.
6. Efficient Product Wrapping
When you use a stretch wrapping system for all your bulk packaging business requirements, you can ensure consistency in wrapping your products with a similar stretch and efficiency which otherwise wouldn't be possible through hand stretch wrapping. The manual wrapping process has variations in the stretch and efficiency of packaging your products. This means that an automatic stretch wrapping machine will ensure better packaging of your boxes, pallets, and products at your workplace.
7. Increased Productivity
Who doesn't like the idea of getting more work done in less time? An automatic stretch wrapping machine will put your business on the path to efficiency. Your operators won't have to wait for the start and stop of wrapping cycles. With the placement of a pallet on a conveyor or pulling of a cord, the wrapping starts and stops automatically. The Orion entry-level portable automatic stretch wrapping machine Flex HPA has a 15 RPM variable speed, and it has a maximum load weight capacity of 5,000 lbs. From here the automatic stretch wrapping machines only get faster. The fastest Orion automatic stretch wrapping machines (like the MA-X) have a rotation speed of 30 RPM and a production capacity of 60-75 loads per hour.
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8. Improved Inventory Control
Stacking similar products together makes inventorying easier. This also reduces the chances of product separation that can make inventory counts time-consuming. However, with clear and consistent stretch wraps, you can scan straight through it if you are using a scanning system.
A stretch wrapping system will bring consistency and safety in your production line regardless of the size and location of your warehouse. If the numerous benefits that a stretch wrapping machine brings have piqued your curiosity, you can check out our full line of automatic wrapping systems today or contact one of our product specialists.
Secondary packaging is an essential part of the distribution and shipment process for all different types of products and industries. There are a few different ways in which most warehouses wrap their pallets to prepare them for shipment. Some smaller manufactures still hand wrap their pallets, which can be costly due to poor containment which typically results in product damage. Others use either semi-automatic stretch wrapping machines or fully automatic stretch wrapping machines. Check out this comparison of semi-automatic vs. fully automatic stretch wrapping machines.
Semi-automatic stretch wrapping machines
Semi-automatic stretch wrapping machines may require some human intervention to attach film to the load. While semi-automatic stretch wrapping machines are nearly fully automated, they may require some human intervention to attach film to the load. An operator would be required to run these types of stretch wrapping machines properly and safely. Semi-automatic stretch wrapping machines need an operator to push a start button on the machine or cut the film at the end of a wrapping cycle. It is an ideal choice for warehouses with a lower output volume. There are many different types of semi-automatic stretch wrappers that adapt to the demands and needs of your packaging operation. An example is using a portable pallet wrapper which is perfect for warehouses, distribution centers, and most operations which want the flexibility of bringing the machine to the load. There are plenty of semi-automatic turntable and rotary arm stretch wrappers that will fit the needs of your operation available at Robopac USA.
Fully automatic stretch wrapping machines
Fully automatic stretch wrapping machines are typically utilized in packaging operations with higher volumes. They are great for warehouses and distribution centers that operate at high speeds and anticipate a high volume of products to come through each day. They require nearly no human intervention to function. Fully automatic stretch wrapping machines can handle the load throughout the entire wrapping cycle. Just as with semi-automatic stretch wrapping machines, there are multiple types of fully automatic stretch wrapping machines to choose from. An example is a turntable stretch wrapper which is your first step in automation. Turntable automatic pallet wrappers offer an affordable, compact, and efficient solution for pallet load stabilization. Whether you need to integrate a stretch wrapper at the end of your production line or create an automatic stretch wrapping island for multiple forklift operators to use, the automatic turntable stretch wrapper may be a perfect solution for your needs.
Another type of automatic stretch wrapper is rotary arm stretch wrappers. Rotary Arm-style automatic stretch wrappers are engineered for demanding applications. The advantages of rotary arm-style machines include higher throughput capacity and secure wrapping of lightweight or irregular loads. Robopac rotary arm machines are built for longevity and offer a 10-year warranty on our heavy-duty ring gear. Robopac offers several models to accommodate your application.
And finally, rotating rings are another category of automatic stretch wrappers. Rotary ring-style automatic stretch wrapper machines have long been regarded as the best solution for high-speed applications. Along with speed, the rotary ring machine also provides a high degree of flexibility to allow for a reduced cycle time. Robopac rotary ring wrappers feature a patented technology that eliminates the use of sliding electrical contacts, which greatly reduces maintenance costs. Robopac offers the widest range of rotary ring automatic pallet wrapper machines, and with over units sold, Robopac is the clear world leader in rotary ring stretch wrapper technology.
Hopefully, this brief guide on semi-automatic vs. fully automatic stretch wrapping machines has helped you explore your company's options. Both semi-automatic and fully automatic stretch wrapping machines work to make sure your operation is efficient, productive, and functional. Contact Robopac USA to discuss your warehouse's needs today.
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