Bakeries have to produce large quantities of dough - but many dont have the time or the workforce to do it efficiently. However, if your facility could take large amounts of dough, cut it down into smaller pieces and knead those portions for proofing, your operations would reduce labor costs and save time during production. By incorporating dough dividers and dough rounders, you will heavily increase your output while maximizing product consistency.
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In this article, well go over the following:
- Define the type of equipment
- Where to find in a production line
- Favored Manufacturers
- Benefits and Features
- Industries used in
- Summary
Dough dividers take a large quantity of dough and divide it into pieces of equal weight or volume.
With automatic dough dividers, the dough is fed into a gravity hopper and is then metered into the divider chamber or extruder.
Smaller operations tend to use manual dividers. With these units, you place the dough underneath the divider and pull down a hydraulic arm to divide the dough into multiple pieces.
[Source: Mila Lin YouTube]
Dough dividers can have a wide range of pockets capable of producing one to 36 individual dough pieces.
A dough rounder kneads and shapes portions of dough for proofing. They are used to round products like bread, buns, tortillas and other bakery goods.
The most common type of rounder is the conical rounder, where the dough travels in a spiral pattern around a center axis. This step usually comes after the dough has exited the dough divider.
Conical Dough Rounder:
- Commonly used in the industry
- Rotating cone shape
- Used for soft and medium-type doughs
Cylinderical Dough Rounder:
- Rotating tower shape
- Also used for soft and medium doughs
The main difference here is the structure of the two. Both rounders perform the same function.
- Ingredient storage
- Mixers
- Dough hoppers
- Dough elevator
- Feed belt
- Conveyors
- Rollers
- Rotary Die Cutters/Moulding
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- Proofer
- Ovens
- Cooling Tunnels
- Metal Detectors
- Wrappers
[Source: HM Notes]
Automatic dividers and rounders are found in high-volume production facilities. In these types of operations, the dough comes through a gravity hopper and is divided into separate pieces. The dough then exits the divider and is conveyed into the rounder. Some rounders have a flour duster component to keep the dough sticking during discharge.
[Source: Martina Yuan YouTube]
- Konig
- Peerless
- WP Bakery Group
- Reiser
- Bakery
- Pastry
Dough dividers and dough rounders allow your operation to produce a high volume of dough while maintaining a uniform product. Dividers take a large amount of dough and cut it into smaller, manageable pieces to enter the ovens on production lines. Rounders knead and shape the dough, preparing it for proofing. Adding these pieces of equipment to your facility will allow you to cut down on the time it takes to create complex bakery products without compromising consistency.
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In the busy world of baking, efficiency and consistency are the most important qualities of a successful bakery. Dough production equipment is one of the tools that help contribute to a bakerys success, especially the dough divider rounder. This invaluable piece of equipment has helped revolutionize the way bakeries handle their dough production process. In this blog, we will explore the many benefits of a dough divider rounder and how it can help your bakery on the road to success.
What is a Dough Divider?
Sounds pretty self-explanatory right? Well, thats because a dough divider rounder simply divides and rounds dough. The machine is designed to take a large pre-weighed portion of dough and divide it into smaller pieces with the exact same weight and round it to perfection. Dough divider rounders come in a variety of sizes and shapes for the production of a variety of products from rolls and buns to baguettes and pizza.
SPA Dough Divider RounderKey Features & Benefits
One of the biggest benefits you will notice right away when using a dough divider rounder is its consistency. This is a big deal for bakers as they know consistency is what keeps customers happy and coming back for more. The type of consistency provided by a dough divider rounder simply cannot be duplicated with human hands.
2. Time & Labor Savings
Manually dividing and rounding your dough could be an extremely time-consuming task, and in the bakery world, time is money! A dough divider allows you to automate the dividing and rounding process saving you precious time that could be spent doing other important tasks around the bakery. Automating this process can lead to increased productivity without having to hire extra help.
3. Increased Production
With the automation of a dough divider rounder, even the smallest of bakeries can easily keep up with production and demand. This scalability is particularly beneficial for some bakeries experiencing growth demand or looking to possibly expand their product offerings.
4. Versatility in Dough Types
Dough divider rounder machines are capable of dividing a variety of doughs ranging from soft doughs to more dense doughs. This makes them suitable for a wide range of applications and products.
Incorporating a dough divider into your bakery will for sure be a game changer. The investment into such a machine not only enhances the efficiency and consistency of your dough production process but also helps contribute to the overall success and growth of your bakery. As the industry evolves, embracing innovative tools and dough production equipment can give you the competitive edge to stand apart from the rest!
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