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If you're in the market for powder product then an auger powder filling machine is crucial device for filling powder in the wide range of container & there are a few important things to consider about Auger filler. This guide will give you an overview of the advantages and disadvantages of using this technology, as well as key features and information about setting up your plant for filling the powder in the container.
WHAT IS AN AUGER POWDER FILLING MACHINE?
An auger powder filling machine is an automated dispensing system used to accurately meter and fill containers with powders such as powders, granules, and other free-flowing materials. The container can be pouch, bottle, and jar. The feed hopper of the auger system meters material through a rotating, spiral-shaped auger that is electronically controlled through use of either Servo motor, Stepper motor or clutch brake system. By precisely controlling the speed of the spiral shaped auger at which material is dispensed, this system can accurately fill containers while maintaining product quality, integrity, and accuracy.
PROS OF USING AN AUGER FILLERS
Auger fillers have many advantages over other types of filling machines. These include precise metering and filling accuracy, low maintenance costs, fast and easy changeovers for different products, low operating costs, and high levels of safety due to their enclosed design. They also offer flexibility in product size and shape as well as a range of container sizes and shapes. In addition, auger systems are also excellent for handling fine powders, hygroscopic powders, and other free-flowing materials. As such, it has become an increasingly popular option for powder packaging applications.
CONS OF USING AN AUGER FILLER
While auger fillers have numerous benefits, there are also some drawbacks to using an auger filler such as clutch brake driven Auger filler compared to Servo driven Auger filler. One of the key disadvantages of clutch brake driven Auger filler is that accurate metering can be difficult with denser materials & maintenance is heavy.
KEY FEATURES OF AUGER POWDER FILLING MACHINES
Auger powder filling machines come with a variety of features to ensure accuracy and efficiency. A common feature is an intermittent hopper that feeds each individual dose into the auger for accurate metering. Additionally, each machine may include sensors to detect powder flow, preventing clogs from occurring in the auger during production. Augers may also have an agitator or other components guaranteed to provide an even product distribution across all packages. Other features can include adjustable speed controls, vibratory tables, powder check systems and more.
TYPE OF AUGER POWDER FILLING MACHINES
The Auger powder can fill the material from 5 grams to 1 KG. And depending upon the production requirement, semi automatic and automatic version available. Below is flow chart which depict the type of Auger powder filling machine.
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This is stand-alone model. Can fill from 5 grams to 1 KG and more. Auger rotation is controlled through Servo motor or clutch brake depending upon the model.
This is online model with product conveyor. Can fill from 5 grams to 1 KG and more. There is 1 filling head with product hopper. Auger rotation is controlled through Servo motor or clutch brake depending upon the model.
This is online model with product conveyor. Can fill from 5 grams to 1 KG and more. There is 2 filling head with 2 product hopper. Auger rotation is controlled through Servo motor or clutch brake depending upon the model.
Note: Depending upon the production required, Auger powder filler can be customized in triple and four head.
HOW TO CHOOSE THE RIGHT POWDER FILLING MACHINE
Choosing the best auger powder filling machine requires assessing various factors such production speeds, operator safety measures and product accuracy. When looking into how to choose the right powder filling machine, youll want to consider the type of material being filled, required filling volume, bulk density of the powder, and shape of packages. Assessing these components first can help you determine important features that should enable your chosen machine to efficiently fill your product with accuracy.
We, at Technogen Enterprise, carefully evaluate the customer requirement in collaboration with client. So client can have perfect Auger powder filling machine model at their production facility to maximize the benefits.
A vast majority of the time, packaging applications dictate the type of filling machine that is needed to properly handle the project. However, sometimes the machinery is chosen by supplier or end user based on preference. As is the case with the auger filler and rotary cup filler, some products can easily run on both fillers while other products are certainly better suited for an auger filler versus a cup fill or vice versa.
The cup filler is often times overlooked in favor of an auger filler. The general rule of thumb for a cup filler is that the product needs to be free flowing, granular and consistently shaped. Products like coffee beans, rice, kidney beans, sprinkles (jimmies), some hard candies, etc. are perfect for filling with a cup filler. Of course, some of those products would be great for an auger filler; however the products previously mentioned can be filled faster and often times more accurate with a cup filler.
If rate of fill is your main priority, look no further than the cup filler. The cup filler can cycle faster than an auger filler and the product exits quicker into the container. Typically, All-Fill attempts to achieve an accuracy of 1-2% on most cup filling applications. Keep in mind this is volumetric filling that we are talking about! For a good free-flowing, never dusty product, OEM partners and Avatar VFFS alike love the cup filler as a filling head. Using a cup filler on top of a VFFS (vertical form fill seal) is a no brainer for good free-flowing, relatively dense products such a beans and nuts, says Kris Kohn, OEM Sales Manager at All-Fill. If you are after rate, an All-Fill cup filler is perfect for high speed bagging applications.
Even though auger fillers and cup fillers can run shared products, the auger filler can run a wider range of products, and will perform relatively well in comparison to the cup filler. If the product has any non-free-flowing characteristics or if it is dusty at all, the auger filler is absolutely the way to go. Of course All-Fill always offers free lab testing so that you can best decide which machine is most appropriate for your job.
The cup filler can be sold as a stand alone semi-automatic unit, on top of a vertical/horizontal bagger or pouch machine, and also sold as part of an inline or automatic rotary system. The cup fillers are made as a standard part of the All-Fill product line and also are completely customizable to meet your needs.
For more information about cup fillers and All-Fills complete product line, please visit www.all-fill.com, or contact a sales representative via or our online chat platform.
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