A CNC oscillating knife cutter is a high-precision cutting machine fitted with a motorized blade that rapidly moves up and down to slice through materials. Unlike rotary cutting tools, the oscillating knife provides clean cuts with no heat buildup, ideal for soft and semi-rigid materials. Controlled by computer software, it follows programmed paths with accuracy for intricate designs.
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These machines find their very useful applications in several industries such as packaging, textiles, leather, and signage. These machines work with different materials like foam, rubber, cardboard, fabric, and plastic. The ability to cut without tearing or deforming the material is a key advantage.
CNC oscillating knife cutters work wonders in terms of efficiency, speed, and versatility. They reduce material wastage and labor costs, hence finding their perfect application in industries requiring precision and steadfast repetition.
The soft, flexible, or semi-rigid material is the perfect field to deal with CNC oscillating knife-cutting machines. Applications involving material that can get damaged or deformed by traditional cutting methods can effectively utilize such machines. Below are key materials for those machines:
1. Foam: CNC oscillating knife cutters can handle a variety of foam types, including EVA, polyethylene, and polyurethane. These materials are generally used in packaging, insulation, and upholstery. Because of the accurate movement of the blade, the edges will be clean without compressing the foam.
2. Rubber: Soft rubber sheets used in seals and gaskets can be easily cut using these machines. The oscillating knife ensures smooth, accurate cuts without creating rough edges or heat-induced damage.
3. Fabric and Textiles: From cutting natural fabrics such as cotton to synthetic materials like polyester, these machines work just perfectly. They find wide applications in garment productions, upholstery, and custom textile designs.
4. Leather and Synthetic Leather: These oscillating knife cutters provide clean and consistent cuts for industries like footwear and automotive interiors that involve such materials. They minimize material wastage, ensuring efficiency in high-volume production.
5. Cardboard and Corrugated Board: The machines are perfect for cutting cardboard for packaging prototypes or displays. They deliver sharp, precise cuts, ensuring professional results.
6. Plastic Sheets: Thin, flexible plastics like PVC or polypropylene can be cut without cracks or distortions. These materials are often used in signage, templates, or industrial parts.
CNC oscillating knife cutters unite speed, precision, and versatility to change how one cuts materials. Ideal for soft and semi-rigid materials, the machines bring forth an increase in productivity, cost efficiency, and faultless results-the dream of any industry with high demands on speed and accuracy.
High Speed and Intelligent Operation
These machines operate at remarkable speeds, significantly reducing production time. Intelligent control systems ensure smooth operation and precise path-following, even for complex designs. This combination boosts productivity and maintains high-quality output.
Precision Cutting
With advanced oscillating blade technology, these machines deliver clean and accurate cuts. They can handle intricate patterns and sharp edges without damaging materials. This makes them ideal for industries requiring flawless detailing.
Ease of Use
CNC oscillating knife cutters are user-friendly, with intuitive software for programming and operation. Minimal manual intervention is required, making them accessible to operators with varying skill levels. Training new users is straightforward, reducing learning curves.
Material Versatility
The machines can cut a wide range of soft and semi-rigid materials, from foam and rubber to textiles and leather. This flexibility makes them suitable for diverse applications. They adapt seamlessly to different projects without compromising precision.
Cost Efficiency
By reducing material waste and labor effort, these machines lower operational costs. Their ability to handle multiple tasks further enhances cost-effectiveness. Over time, they help businesses maximize their return on investment.
Low Maintenance
Unlike rotary cutters, oscillating knives experience less wear and tear. This minimizes downtime and ensures consistent performance over time. The reduced maintenance needs also save long-term operational costs.
The CNC oscillating knife cutter, such as the STOA series, is designed for precision in material handling, from corrugated board to chipboard, foam board, plastic board, thin wood, leather, and fabric. This makes it so valuable in several spheres of business.
In packaging and protection, it ensures clean cuts for custom boxes, protective layers, and inserts, enhancing product safety and presentation. For advertising displays, it delivers flawless cuts for signage, banners, and promotional materials, enabling sharp and professional finishes.
The machine is widely used in thermal insulation applications, cutting materials like foam boards for construction and energy-saving projects. It is also ideal for model and mock-up making, supporting architects and designers in creating detailed prototypes. Additionally, industries producing puzzles and patterns benefit from its precision in crafting intricate shapes.
Whether for industrial-scale projects or creative applications, the CNC oscillating knife cutter provides unparalleled efficiency and versatility.
V-cut knife and various kinds of tools
Tool configurationVarious tool holdersSecurity configurationHigh-sensitivity infrared ray interactionCutting materialCorrugated paper, PVC expansion sheet, kt sheet, thick foam,grey board, paperboard, car sticker, adhesive Sticker, etc.
Material fixing methodHigh-power vacuum absorption and intellectual partitionDrive systemRack and pinion, AC servo motor, linear guidewayControl systemKincoOperating modeoperation platform + data output control software (operationplatform can be divided into connected and separated parts)
Display modeChinese and English liquid touchscreenData transmission methodEthernetInstruction systemHPGL compatible formatBuffer capacityStandard 4GBRated power12KWRated voltage380V or 220V• The platform detection device regulates the knife pressure automatically, enabling a level platform and perfect cutting.
• The high-precision CNC oscillating knife cutter can induce drafts separately and easily cut small pieces.
• The anti-collision and the built-in autosensing device ensure the security of the CNC oscillating knife cutter.
• High efficiency can be realized without making a high-cost knife model.
• The high-precision CNC oscillating knife cutter is designed for production with small quantities and can save on costs while maintaining speed and accuracy.
• The CNC machine cuts by knife, with no burning, and no pollution gases generated.
Oscillating Knife Cutting Machine in Factory
Pneumatic Knife Cutter
High Power Oscillating Knife
Cardboard cutting projects by CNC oscillating knife cutter andV-cut knife:
Leather cutting projects by CNC oscillating knife cutter and punching knife:
Carpet cutting projects by CNC oscillating knife cutter and round knife:
Dust-proof foot mat cutting project by CNC oscillating knife cutter:
Automotive interior cutting projects by CNC oscillating knife cutter and circular knife:
Proper maintenance will ensure the longevity and peak performance of your CNC oscillating knife cutter. By caring for it regularly, you can prevent breakdowns that are not necessary, cut with precision, and reduce downtimes. Here are some easy maintenance ways to consider in maximizing its lifespan:
• Regular Cleaning: Clean the machine after every use to remove dust, debris, and material residue. This prevents buildup that could affect performance. Use compressed air or a soft brush to clean hard-to-reach areas.
• Blade Inspection: Check the oscillating knife regularly for wear and tear. Replace the blade when it shows signs of dullness or damage. A sharp blade ensures clean, accurate cuts and reduces the strain on the machine.
• Lubrication: Smear friction-reducing oils on the moving parts such as the oscillating mechanism and guide rails. Do this with recommended lubricants to avoid dust formation due to over-greasing.
• Tighten Loose Parts: Make periodic checks for screws and bolts loose in the machine. Tightening helps in giving a good structure that keeps away vibrational effects which can affect accuracy at the point of cut.
• Software Updates: Always keep the machine software updated for both optimized performance and security. Regular checks for software are good for attaining compatibility with new designs and to work more efficiently.
Plotter knives, also known as cutter or CNC knife blades, are crucial parts of digital cutting equipment. These specialist blades are essential for converting raw materials into complex patterns, designs, and products that serve a wide range of industries. They are made specifically for CNC digital cutting systems.
A high-quality cutting blade will not only improve the final product but also make the working experience more pleasurable. For a number of years, Sollex has been manufacturing cutting system blades. Our blades, which are made of tungsten carbide, are guaranteed to last a long time and remain sharp and work consistently. From sturdy foam boards and rubber to delicate films and textiles, our blades can handle a wide variety of materials.
If you are looking for more details, kindly visit Laser Cutting Machine.
The digital cutting knives have different designs depending on the CNC cutter type and its application. In addition to the design, the knives differ in such characteristics as:
Plotter knives used in plotter and vinyl cutters have two main characteristics for a particular choice - the offset (the length from the end of the knife to its axis) and the cutting edge angle external angle, namely the angle from the cutting side of the knife to the surface of the material being cut). Plotter knives are available with cutting edge angles of 30°, 45°, and 60°. The 30° plotter knives are designed for thin films with density of 25-50 microns (standard vinyl, metallized, reflective, tinting, etc.) and cutting small parts. Knives with an angle of 45° are considered universal and are used for cutting materials of medium thickness - dense films 50- microns. 60° knives are designed for cutting materials thicker than 100 microns (sandblasting, fluorescent, reflective films, etc.).
Offset is a quantity that defines the radius of rotation of the blade and compensates for distance when cornering. Correct blade offset for the drag type blade is essential for good quality corners.
Because the Zund cutting systems are modular, it makes it possible to cut and process many different materials. A list of just a few of the materials suitable for use on the Zund is as follows:
Cutting materials with Zünd cuttersAramid fiber
Leather
Sandwich board
Corrugated Plastic
Cardboard/ Corrugated cardboard / Folding carton
Fabrics/ Polyester fabric / Non woven fabrics
Films
Felt
Tarpaulin
Paper
Glass fiber
Canvas
Foam Board/ Foam / Hardfoam
Plywood
PVC banner / PVC
Polycarbonate / Polypropylene
Vinyls / Reflective vinyls / Self-adhesive vynils
Styrene
Soft Metals
Rubber
In general, there are the following types of blades for Cutters: drag blades, oscillating blades, rotary blades.
Types of plotter blades and their applications:
Drag knives move and cut through the material like a knife cuts through butter. Since the cutting motion with the drag knife technology is dragging, these knives are usually used to cut thin materials (adhesive vinyl), flexible materials (corrugated cardboard) or thicker materials but soft materials (foam board). But more typically the drag knife is used to cut self-adhesive vinyl for manufacturing stickers, stencils and labels. Cutting thicker or rigid media with drag knives may result in slight distortions or rounded corners on the material.
Types of knives used in Zund CuttersRound-stock drag blades
Z1, Z2, Z3, Z4, Z5, Z7
Flat-stock drag blades
Z6, Z10, Z11, Z44, Z46, Z101, Z102, Z103, Z104, Z83
V-cut drag blades
Z70, Z71, Z701, Z73
Mat-cutting drag blades
Z30, Z33, Z34, Z35
Oscillating blades – pointed
Z16, Z17, Z20, Z21, Z22, Z60, Z66, Z601, Z604, Z23, Z28, Z29, Z604, Z606, Z608
Oscillating blades – flat
Z26, Z41, Z42, Z61, Z62, Z63, Z64, Z68, Z69, Z82, Z201, Z202, Z203, Z204, Z603, Z605, Z607
Rotary blades
Z50, Z51, Z52, Z53
Router bits
R108, R141, R202, R203, R204, R208, R209, R502, R503 m.fl.
Sustainability is one of the key benefits with blades from Sollex. We want you to be able to feel the high quality standard throughout the whole working process. In close dialogue with the experts who uses our products, we strive to develop our products to always serve and exceed the expectations of the market. Our blades are characterized by the stable feeling that you will experience when working with your machine. We can promise you that you will feel the difference.
The tangential knife is driven by a motor, unlike the drag knife. This technology sets the knife at the desired angle with respect to the cutting surface and the direction of the future cutting path. Tangential knife technology allows perfectly shaped cut corners in the thin media, but also in thick, rigid media since there are no drag forces that will influence the knife’s trajectory.
Download PDF | Knives for Summa Cutter Table
Sollex knives replacing Summa, ZUND Plotter blades Summa Artnr Name Sollex Artnr Sollex Name TANGENTIAL Knives 390-534 Summa 36° Tangential Blade T36 Knife like T36 for Summa cutters – 36° 2pcs 390-560 Summa 45° Dual Wedge Tangential Blade T45 Knife like T45 for Summa cutters – 45° 5pcs 390-550 Summa 60° Tangential Blade T60 Knife like T60 for Summa cutters – 60° 5pcs Electric Oscillating Tool Knives 500-Summa 50° Double Edge Cutout Blade 500-Knife like Summa 500- 65° 5pcs 500- Summa 50° Double Edge Cutout Blade 500-Knife like Summa 500- 50° 5pc 500- Summa 60° Double Edge Cutout Blade 500- Knife type Summa 500- 60° 5 pcs 500- Summa Heavy Duty Cutout Blade Z46 Knife like Zund Z46 () 5pcs 500- Summa Knife OT 60°-85° L25 Z22Knife like Zund Z22 () 5pcs 500- Summa Knife OT 65° -85° L25 Z20Knife like Zund Z20 () 5pcs 500- Summa Knife OT 65° -85° L28 Z21 Knife like Zund Z21 () 5pcs 500- Summa Knife OT 45° -86° L38 Z28 Knife like Zund Z28 () 5pcs 500-Summa Knife OT 45° -85° L33Z23Knife like Zund Z23 () 5pcs Pneumatic Oscillating Knives 500- POT Knife Flat Point L20 T0.63 Knife like Aristo Ø 6mm 10pcs V-CUT Tool Knives 500-V-Cut Blade, 0.90mmKnife V-Cut like Zund Z73 () 10pcs 500- V-Cut Blade, Hard Metal Z71 Knife V-Cut like Zund Z71 () 5pcs Rotary Knives 500- Summa Decagonal Knife, D25 Z50 Rotary knife like Zund Z50 Ø25mm () 5pcs 500- Summa Decagonal Knife, D32 Z52 Rotary knife like Zund Z52 Ø32mm () 5pcsAt Sollex, we understand the intricacies of digital cutting and the importance of having a reliable plotter knife. Choose from drag blades, oscillating blades, rotary blades, and more to suit your specific cutting needs.
Purchase knives from Sollex for these cutting tools:
If you are looking for a supplier of cutting consumables and knives for vinyl plotters and digital cutting tables from manufacturers such as Aristo, Atom, Esko, Kongsberg, Summa, Zund, Jingwei JWEI, Elitron, iEcho, and Gerber, Mimaki, Sollex can provide you with high quality knives on time and at an exceptional price. We manufacture plotter and cutter knives from high quality tungsten carbide and with high wear resistance.
Here you can find our drag knives, oscillating knives, tangential cutter knives, and vinyl cutter knives.
Our commitment to quality and precision has made us a trusted supplier of plotter knives for renowned cutting systems such as Zund, Summa, Aristo, Esko, Atom, Roland and Gerber. Those are high-quality machines with a reputation that goes way back. We proudly serve customers across Europe, the USA, the Middle East, and Asia, emphasizing timely and efficient delivery. Our goal is to maintain the same high quality, ensuring that our blades complement these exceptional machines perfectly.