Whether you are building a new factory or automating an existing one, considering buying a separate machine or investing in a complete production line, buying new equipment can be a hard task. One thing to keep in mind is that the liquid filling machine is the only machine that comes into direct contact with your liquid products. Therefore, in addition to operational efficiency, it also needs to handle your products carefully without harming product quality and hygiene.
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There are many aspects and standards to consider when choosing the best liquid filling machine for your business.
Let’s discuss the six most basic questions:
1、Details of your product.
First, define the viscosity of your product. Is it like water or sticky. This will help you decide which type of filler is right for you. Piston filling machine is suitable for viscous products, while gravity filling machine is more suitable for thin fluid products. Or, your product may require a specific environment. Some diary products with long shelf life require aseptic filling in an aseptic environment;
There are strict regulations and standards for this kind of products. It is essential to list these details before you decide on your liquid filling machine.
2、Your Bottle.
When considering your liquid filling machine, it is important to specify the type of bottle you intend to fill. What is the size, shape and material? Glass or plastic? What kind of cap do you need?
Crimp cap, fill cap, press-on cap, twist on, spray-there are endless choices to choose from.
3 Your desired production capacity
Your production capacity is another important factor to determine what kind of filling machine. Each type of liquid filling machine can be made as a linear type, or rotary type. Linear type machine is suitable for low speed production(Usually less than BPH). Fully automatic rotary machines need less operator thus increasing your filling rate dramatically(the capacity usually more than BPH)
4、labeling solution?
Sleeve label or OPP hot glue label? Defining all such requirements in advance will make it easier for you to discuss your project plan with your suppliers. Ideally, your liquid filling line should provide flexibility; it should be able to handle the size and shape of a range of bottles with the shortest changeover time.
5、Integration.
One thing to consider is whether the new liquid filling machine you recommend can be integrated with your existing equipment, or even with equipment you may purchase in the future.
This is critical to the overall efficiency of your packaging line and to avoid getting stuck by outdated machines in the future.
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Semi-automatic or manual filling machines may not be easy to integrate, but most automatic liquid filling machines are designed to be seamlessly aligned.
6、Accuracy.
Filling accuracy is a key advantage of automatic packaging system. Underfilled bottles can lead to customer complaints, while overfilling is a waste you can’t afford. Automation ensures accurate filling. The fully automatic filling machine is equipped with PLC, to control the filling parameters to ensure the product flow and consistent and accurate filling. The overflow of the product is eliminated, which not only saves the cost of the product, but also reduces the time and cost of cleaning the machine.
Having said that, if you are considering purchasing liquid filling machines or filling lines for your business, please contact Festam Machine.
Over the decades in the liquid packaging industry, Festa Machine has built the technology and ability to work with customers, understand needs and challenges, and customize the most relevant, robust and innovative bottling line solutions for you.
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Liquid filling equipment is utilized in all liquid packaging companies in the world. This equipment has extraordinary features and characteristics. All small, medium and big beverage companies are keeping it in their filling plant. This machine has conveyors that take the bottles/cans to the fillers, capping and labeling sections.
When you want to buy a cold or hot liquid filling machine then there are a few questions that you should ask. We are going to outline the 6 Questions to ask before you buy the liquid filling machine. Have a look:
The first question to ask is what liquid you want to fill in the cans and bottles. You need to get info regarding the products you have to work on. For example, if you want to fill water then a water bottle filling machine will be useful for you. In case, you have to fill soft drinks then filling machine for soft drinks will be good for you.
For the carbonated drinks, you have to purchase the carbonated filling equipment. This equipment has different machinery than the other filling machines. The reason behind it is that this equipment has to insert carbon dioxide into the bottles before capping them. This feature is not present in any other filling machinery. However, the rest of the working principle of this carbonated filling machine is the same.
When you go for the water filling machine for sale then always consider this question. Ignoring this question will make you lose money.
For diverse types of containers, you have to prefer specific liquid filling equipment. For instance, if you are going to fill up the bottles then the bottle filling equipment will be good for you. In case, you have to fill the cans then the can filling machine is ideal for you.
The production rate of the filling machine is of great significance. Every company has to work against a proper production rate. If you are familiar with your required production rate then picking up the filling machinery will be stress-free for you.
At present, the beverage companies are inclined towards the complete automation level. They want filling equipment that can carry out all operations without the need of labors. This approach saves time and money. Therefore, you should remember this question before buying it.
The liquid filling machine price is also an important question to ask. Firstly, you need to check out all available options online and offline. After that, you have to compare the rates of the best machines you have listed. This approach will assist you in picking the filling liquid equipment that comes under your budget and efficient in use.
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