Basic information
Contact us to discuss your requirements of automatic extrusion blow molding machine for chemical barrel. Our experienced sales team can help you identify the options that best suit your needs.
Advantages of the model
1.The whole machine frame uses steel welding, durable and not deformed, stable and solid design.
2. The machine adopts a sliding translation system to facilitate the installation of moulds and the alignment of the die head and the mould.
3. Through transmission principle of the gear motor and elevator acceleration machine, the lifting of the die head and extrusion system can meet the requirements of different mould heights and different blow molding processes.
4. The storage die head adopts double envelop which leads to fast glue, not anti-glue and more uniform materials.
Characteristics of machine performance
2. Using the German Siemens TP700 color touch screen 7-inch color screen, 800 x 480 resolution, 16 mega pixels.
3. With platform lifting function which can adapt to different mold height and blow molding process requirements.
4. The hydraulic system adopts proportional technology to optimize the design of hydraulic circuit and has the characteristics of electricity saving, quick movement and easy to adjust the parameters.
5. Oil path flow velocity and pressure controlled by double-proportion valve; flow direction controlled by reversing valve; deceleration valve brake functions smoothly and quickly. The automatic lubrication system to reduce equipment maintenance workload.
6. It adopts famous factory’s,pneumatic, hydraulic and electrical control components which has long service life.
7. Diehead plastic pressurizing piston and material accumulation chamber use extremely hard wear-resistant material and hence long service life and durable.
8. The machine is equipped with down widen device, which can stretch the material tube to both sides, and then blow up to make the bottle shape more symmetrical and full.
9.For large diameter pipe, the machine is equipped with pre-clamped embryo device adhesive nozzle to pen blowing.
10. Pre-sealed cutter device can ensure that the length of the extruded tube is consistent so as to avoid the waste of raw materials and can not be blow molding caused by the too long tube.
11. Strengthen and hard cold processing screw, equipped with plastic die head, double plasticizing, good plasticizing effect, large amount of extrusion screw, barrel wear resistance.
12. The force design of the mould plate center ensures the balance of clamping force.
13. The whole mold template system are used ductile iron, which is stable and solid, durable and not deformed.
Model selection function
1. To facilitate the feeding, the user can choose to increase the hydraulic automatic filter screen device, which can be added to the lower blow, wall thickness controller, automatic incision drawing or automatic deplaning device;
2. Optional pre-sealing cutting knife, transverse cutting knife, imported hot knife, cold cutting knife, etc.
3. Optional diagonal insert, insert pen, insert pen, auxiliary cooler, etc.
4. Optional thickness controller;
5. Optional and equipped with the self-development of lego machinery for permanent magnet brushless dc motor for plastic hollow moulding machines: high reliability, good stability, and comprehensive energy saving 8% to 15%;
6. Optional macromolecular mixing screw: to ensure the performance of products, save 15% to 30% of the raw materials;
7. Optional Austria SIGMATEK control system, which performs 10 times faster than the traditional cycle refresh mode;
8. optional remote service system: automatic fault diagnosis, maintenance records, statistics report, video transmission, remote SMS notification and alarm, etc., used a powerful, clear;
9. Optional air delivery system, conveyor belt, automatic feeding system, 4 integration feeding machine and other supporting functions;
10. Optional die top needle function, mould internal labeling function, online leak detection function, opening and closing function;
11. Optional before and after mobile platform to facilitate mold installation;
12. Optional pre-clamping function, 2-axis servomotor, uniaxial servomotor;
13. The user can select the shunt spindle, screw or row type mould head, continuous extrusion die head and storage mould head.
14. Optional with a large pen blowing function to quickly increase production.
15. Optional robotic manipulator is used to combine the functions of secondary blowing and sizing and blowing and leak detection.
16. Optional boring machine (inside and outside the machine) can meet the requirements of different product sizes to make the product bottle mouth smoother.
Operation and precautions of aircraft
1. Preparation before production
1.1 check whether the machine has zero and component damage, check whether the screw is loose, check whether the wires and cables are damaged or lost. If there is any damage, replace or repair it in time; Check to see if there is debris in the extruder hopper and clean up, then close the material gate.
1.2 check whether the moving parts are firm and the screws are loose and loose, especially where the impact force is stronger, whether the belt transmission part is abnormal.
1.3 check the high pressure gas source, low pressure air source, power supply and water supply.
1.4 check the emergency stop switch, safety door switch and protection device to check whether the switch is normal.
1.5 check whether all pneumatic components leak gas, whether the action is sensitive.
1.6 please operate according to the operation manual.
2. Normal production
When the machine is normally produced, a person should be responsible for the care, and the issue will be timely handled. Due to the high degree of automation of the machine, the workload of normal production is very low, and the user can only need to collect the raw materials at regular intervals and use the container to collect the products and the flying side materials in the designated position of the machine.
Machine maintenance and maintenance
To enable the machine to achieve optimal performance and extend service life, the machine should be inspected and maintained regularly.
Please call：+86-757-29376175, +86-757-28376210，Consulting.
Product details
Machine parameters
Model
100Y+H+S1X1.100DItems
Units
Specification
Specification
Category
/
Linear Guide Way
Max. Blow Volume
L
100
Material
/
PE,PP,PS,PC,PVC
QTY Of Die Head
/
1
Die Head Distance (Center to Center)
mm
/
Capasity of Accumulator
L
7
Net Weight
kg
11500
Machine Dimension
mm，L×H×W
5940X3800X2100
Die Head
Die Head Heating Zone
/
3
Die Head Heating Power
kW
22
Carriage system
QTY Of Station
/
1
Min Mold Closing Distance
mm
500
Max Mold Openning Distance
mm
1200
Mold Plate Size
(mm,W×H)
W1050×H1350
Carriage Stroke
(mm)
/
Clamping Force
kN
500
Extruder Unit
Extruder Diameter
mm
100
Extruder Length/Diameter Ratio
L/D
27
Extruder Rotating Speed
r/min
20-71
Max Extrusion Capacity
kg/h
230
Extruder Motor Rated Power
kW
75/90
Barrel Heating Zone
/
5
Barrel Heating Power
kW
30
Cooling Fan Power
kW
1.85
Power Unit
Oil Pump Motor Rated Power
kW
30
Hydraulic System Rated Working Pressure
Mpa
16
Pneumatic System Rated Working Pressure
Mpa
0.8
Cooling System Rated Working Pressure
Mpa
0.4
Universal product air consumption(compressed)
m
³
/h
20
Total Power
kW
158.85/173.85
Remarks
Are you interested in learning more about 5 layers pe air bubble film machinery? Contact us today to secure an expert consultation!
Hydraulic oil NO. / tank volume
L
46#/300
Chiller recommend (air-cooled/water-cooled)
hp
15/10
Air compressor recommend (Add gas storage tank)
hp
10
100 points parison control
Parison Servo Motor Rated Power
kW
7.5
Total Installed Power
kW
166.35/181.35
Clamping plate
Note:
1. The heating power of each model is related to the configuration of the die head. Due to the different configuration of the die head, there may be a slight difference in heating power.
2. This parameter list is for reference only, and the actual model parameters may be adjusted.
About Leshan
1. The maximum blow volume is 30L, PE, PP, EVA, ABS, K, TPU, nylon can be used.
Not"blow" can do Leshan bottle blowing machine
Stock name:Leshan Intelligent
Stock code:871695
LESHAN is the new three board listed company (an over-the-counter market for growth enterprises). Founded in August 1995, Leshan is located in Wusha Industrial Park,Daliang,Shunde District,Foshan City. It covers 37570m2 and there are over
330
staffs. Now Leshan has developed into a intelligent equipment enterprise which concentrates on plastics extrusion, design,R&D,production, marketing and service of blow molding machine.
50L Plastic Drums Chemical Barrels Automatic Extrusion Blow Molding Machine
Technical Parameter
Max. Product Volume(L)
50
Station
Single
Dry cycle (PC/H)
450
Screw Diameter (MM)
90
Screw L/D Ratio (L/D)
25,28
Screw Drive Power (KW)
37,45
Screw Heating Power(KW)
7.3~9.1
No.of heating zone(Srew)
4 , 6
Output of HDPE(kg/h)
130~160
Hydraulic pump driving power (KW)
30
Clamping force(KN)
260
Platen distance (MM)
450~1000
Max. Size of Mold(W*H)(mm)
700*950
Capacity of Accumulator head(L)
6.6
Max.Die Diameter (mm)
350
Die heating power(KW)
7.52
No.of heating zone (ZONE)
4
Blowing pressure(Mpa)
0.8
Air consumption(m³/MIN)
1.0
Cooling water pressure(Mpa)
0.3
water consumption
85
Size of machine(L*W*H)(m)
5*2.4*3.8
Weight of machine(TON)
14
Detailed Description
1. Electronic control system: Japanese mitsubishi PLC computer and human interface (Chinese or English) control, color touch operation screen operation, modular temperature control.
All process Settings, changes, retrieval, monitoring, fault diagnosis and other functions are implemented on the touch screen without point contact working principle and components are durable.
2. Hydraulic system: proportional hydraulic control, equipped with imported famous hydraulic valve and oil pump, stable and reliable.
3. Plasticization system: high efficiency plasticizing and mixing screw, ensure the plasticization is sufficient and even.
4. Speed regulating system: variable frequency speed adjustment + alloy steel hard tooth surface reduction box, speed adjustment is stable, energy saving, low voice, durable.
5. Open mold mechanism: the open and locking die sliding mechanism USES ball linear guide rail with precision of the micrometer level.
The positioning precision is high, easy and energy saving, and it is not deformed.
Patented products: two - rod, single - cylinder bidirectional synchronous open die center locking mechanism, good product stability.
6. Ejection: independent single (large) oil bar ejection, ensure the same degree of Angle of the shot material, avoid the non-synchronous phenomenon of double cylinder.
In this paper, the thickness control function of the pressure wall of 10 sections of the same technique is used to improve the width difference of the blanks due to vertical extension, and effectively improve the uniformity of the wall thickness of the products.
7. Die head: all are used in 38CrMoAlA,42CrMoV,35CrMo and other excellent materials, which are made of precision machining and heat treatment.
8.changing the mold, die ditto the machine can lift at the same time, and can move backward and forward (hydraulic control), easy to install all kinds of mold room, lift die head, facilitate production is sort of die and mould spacing, excess stock at least.
9. Low energy consumption: the production rate is around 70%, and energy consumption is 34.6KW·h is less than the original model.
Detail Show
Production workshop
Packing & Shipping
1. The machine body is covered by waterproof film firstly, and then fixed on exported wooden pallets with bolts and wires.
2. The electric controlling parts and spare parts are loaded separately in wooden box.
3. The auxiliary equipments are packaged in wooden box as well.
4. All wooden material is fumigation certificated and safe for exporting to all over the world.
After Sales service:
1. We offer you the free machine operation training happened in China.
2. Offering the free testing and installing of the machine in the buyer factory, but the fee of the visa, the ticket, food and living should be in the buyer's charge.
3. The spare parts of the machine and the auxiliary machine can be supply by us.
4. The guarantee of the machine is one year under the normal operation.
5. We offer the customer the technology for free for all life time.
Please contact us:
Tel: 86-512- 58492269
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