The importance of choosing the correct Press Brake model cannot be overstated for industrial production. Different types of Press Brakes and their operating systems can meet various production needs, ensuring optimized product quality and efficiency. This article will outline several common Press Brake models and their related operating systems to help readers better understand how to choose the appropriate equipment.
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Selecting the right Press Brake model not only enhances production efficiency but also ensures bending accuracy and product quality. Different models of Press Brakes vary in performance, control systems, and application scope. Understanding these differences can assist businesses in making wiser decisions, avoiding unnecessary costs, and production stagnation.
Common Press Brake models include WC67Y, WC67K, WD67Y, WE67K series, among others. To better understand the meanings of these models, let's take WC67Y-63T/ as an example for detailed explanation.
The "W" stands for "bender" as it belongs to the category of bending and straightening machines in metalworking machinery.
In metalworking machinery, different types of machines are represented by capital letters of their Chinese pinyin, for instance, the "Q" stands for shearing machine.
The second letter "C" represents significant structural changes and differences in the main structure of the product.
Based on different structural designs, benders can be classified into the following categories:
A: Worktable moves upward
B: Parallel cylinder hydraulic synchronization
C: Torsion-bar synchronized bender (widely used, good synchronization, high accuracy)
D: Mechanical-hydraulic synchronized bender
E: Electro-hydraulic synchronization
67 - Series Number
The number "67" indicates the series number of the bender within the bending and straightening machine group.
W: Indicates that this is a bender.
C: Uses a torsion-bar synchronized structure, which is widely applied and has good synchronization and accuracy.
67: Belongs to the general bender series.
Y: Uses a hydraulic transmission method, suitable for general bending operations.
63T: The bending machine has a pressure capacity of 63 tons, suitable for processing metal sheets of moderate thickness.
: The worktable length is millimeters, suitable for sheets of moderate length.
The Estun E21 press brake controller enhances press brakes and shears with precise, smart cuts and bends. It's easy to operate with high-cost performance, featuring micro switch buttons and has undergone rigorous EMC, high temperature, and vibration testing for stability and durability. Key features include CNC back gauge control, motor or inverter control, intelligent positioning, pressure unloading time setting, workpiece counting, 40 program storage with 25 steps per program, unilateral positioning, concession function, one-key backup/restore, and support for mm/inch and Chinese/English languages.
The DA-69T DA-Touch 3D modular press brake control offers advanced solutions for efficient press brake programming and operation. Featuring a 17" high-resolution touch screen, it supports both 2D and 3D programming with automatic bend sequence calculation and collision detection. The user-friendly interface enables easy navigation and improved ergonomics, while the real-time Linux OS ensures reliability. Key features include 3D machine setup, modular scalability with Delem Modusys compatibility, sensor bending and correction interface, and full Windows application suite. The system also supports USB interfacing and offers profile-T3D offline software for enhanced productivity and accuracy.
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Delem is a well-known manufacturer of Press Brake controllers, specializing in producing Press Brakes for metal processing. Press Brakes are used for bending and shaping metal sheets, while Delem controllers are electronic systems for managing and automating Press Brake operations. It is used for programming and controlling the bending process of Press Brakes, including setting bending angles, positions, and depths. Operators can input specifications for bending operations, and the Press Brake will then execute the operation automatically. Delem controllers feature a user-friendly interface and provide advanced functions such as automatic calculation of bending parameters, automatic angle correction, and programming complex bending sequences. Additionally, it is equipped with safety features to prevent accidents, protecting operators and machines.
This series of Press Brakes are generally equipped with around 2kW motor power. The core selling point is its high precision, suitable for industries such as building materials stores, repair shops, and production workshops. It features high automation, energy-saving, and a core component warranty period of 2 years. Core components include bearings, motors, PLCs, and ball screws. The exterior dimensions are mm, and mechanical test reports and video factory inspections can be provided.
A servo motor is a type of electric motor used for servo mechanisms, capable of precise position or speed control through feedback control elements such as optical encoders or resolvers. The servo system consists of an actuator (controller), control device (servo amplifier), and drive and sensing devices. The controller issues action commands, the servo amplifier controls the motor movement based on command and feedback signals, and the drive and sensing devices provide power to the controlled object and detect its status. Servo systems achieve precise control by minimizing the error between the control result and the target value, with feedback mechanisms playing a critical role. Typically, encoder sensing is used to sense motor rotation and provide feedback, or high-precision control is achieved through external devices such as linear encoders.
This Press Brake's worktable is equipped with mechanical deflection compensation function, effectively improving bending accuracy and stability. With parameter and configuration optimization, this model has enhanced functionality and easier operation. It adopts high-frequency valve control technology, featuring excellent dynamic response and high precision characteristics. Additionally, this model supports load-sensitive adjustment, further enhancing energy efficiency and stability, providing users with efficient bending processing solutions.
The PBC series CNC Press Brake innovates in performance, hydraulic systems, and functionality.
Performance Innovation Utilizing a new rigid structural design, optimized through finite element analysis, minimizes the impact of frame-slider deformation on workpiece quality. Applying high-precision bidirectional adjustment mechanical deflection compensation, coupled with the use of high-precision molds, effectively improves workpiece bending accuracy and stability.
Innovative Hydraulic System Utilizing SVP (Servo Pump) hydraulic system control technology, the main motor employs a servo motor instead of a conventional AC motor, combined with a small-displacement oil pump, achieving high-speed, efficient, and low-energy consumption operation of the machine tool. The PBC model operates faster and consumes less electricity, with a comprehensive energy-saving rate of about 50%.
Functional Innovation Replacing ordinary quick clamps with multi-functional quick clamps adds secondary loading and unloading mold functions, reducing mold replacement time and operational intensity, improving mold replacement efficiency. The rear material stopper adopts special materials and heat treatment methods, enhancing hardness and wear resistance, equipped with scale display, enhancing positioning accuracy and stability. Moreover, equipped with a newly designed aluminum alloy front support bracket, freely adjustable in height, adaptable to different molds and workpieces, effectively protecting the surface of the sheet, and providing a better user experience.
The DA-53T offers a compact yet advanced touch control solution for synchronized press brakes. With its 10.1" high-resolution color TFT screen and intuitive Delem user interface, programming and operation are made easy. Capable of controlling up to 4 axes, it ensures efficient machine adjustment and minimal test bends, enhancing overall productivity and workflow optimization. The PBS Press Brake achieves high-level innovation in environmental protection, employing electro-hydraulic servo hybrid-driven bidirectional pump control hydraulic system to synchronize cylinder control, achieving high-precision bending, with a repetitive positioning accuracy of up to 0.005mm. Pump control technology replaces conventional valve control technology, eliminating throttling losses and overflow losses, resulting in low system heating and low noise. The hydraulic oil requirement is only one-fifth that of a valve-controlled machine of the same specifications, saving about 50% compared to traditional hydraulic systems.
The introduction of different Press Brake models and operating systems demonstrates the widespread application of Press Brakes in industrial production, covering various processing requirements and industry needs. Choosing the appropriate Press Brake model and operating system that suits one's production requirements is crucial for improving production efficiency and product quality. Overall, understanding the characteristics and functions of different models of Press Brakes and their operating systems can help businesses better select equipment that suits their production needs, thereby enhancing production efficiency, reducing production costs, ensuring product quality, and strengthening competitiveness. The choice of Press Brake and the configuration of the operating system directly impact production efficiency and product quality. Therefore, businesses should carefully consider when purchasing equipment, fully understand the characteristics of different models and operating systems, and make reasonable choices based on their own production needs to better improve production efficiency and product quality.
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