Purchasing a pouch filling and sealing machine is a substantial investment.
You can find more information on our web, so please take a look.
It's important to ask your packaging equipment manufacturer the right questions to determine whether their machinery is the right fit for your business. Here are 4 key questions to ask your OEM before signing that purchase order:
Short on time? Download our free guide for 10 questions to ask when considering pouch packing machines. >>
There are two main layouts for pouch fill and seal machines: Rotary and Inline. An inline machine is designed with the beginning and ending points of the process at opposite ends of the equipment and as such requires more floor space. Rotary pouch filling and sealing machines are designed to carry out their operations in a circular fashion, with the start and endpoints of the process right next to each another. A rotary design requires minimal floor space and maximizes operator efficiency and ergonomics, and as a result is our top choice for this type of equipment.
When a pouch packing machine is adjusted to accommodate different bags, the machine is down and not producing. Excessive time spent on changeovers is one of the chief operational complaints from manufacturers and contract packagers, as it eats into their productivity and bottom line.
So how long should it take to change over an automatic pouch fill and seal machine? For a rotary machine, 5 minutes or less. A changeover should be tool-free and uncomplicated so an entry-level operator can complete it easily. Preparing the machine for new bags should be as straightforward as adjusting a few knobs and pushing a button.
It's what's 'under the hood' that counts, both for cars and packaging machines. A pouch fill and seal machine can look great from the outside, but if key components and wear parts are built from cheap materials, the equipment can end up costing you more money over the long term, both in parts and downtime for maintenance. Watch for an overabundance of plastic or degradable building materials as this can be an indication of future trouble.
As an example, bag gripper arms are a key pouch packing machine component that should be designed with durability and strength top-of-mind. Gripper arms are responsible for steadily holding the bag as it moves through different stages of the pouch packaging process. They should be constructed of stainless steel and have the ability to continuously support heavier fills of over 20 pounds without sagging.
The HMI, or Human Machine Interface, provides a text and graphics-based visualization of the packaging system. An HMI is the main interface between an operator and the packaging machine and provides monitoring, controls, error reporting, and other functions. Modern HMIs are touch screen and intuitive to use.
An important but often overlooked design issue with HMIs is their location in reference to the pouch fill and seal machine. HMIs can be stationary, mounted directly onto the machine and immovable. They can also be separate from the packaging machine on their own stand or pedestal. Or, HMIs can be located on a swivel arm attached to the pouch fill and seal machine, which is our recommendation for the most flexibility. This type of HMI does not require any extra floor space and can be moved to the most convenient height and location for the current user. It can also easily be manipulated when cleaning the packaging machine.
When it comes to choosing a supplier for your packaging materials and machinery, it is important to do your homework and ask yourself a few questions. You should investigate at least three different suppliers and learn about several important dynamics from each of them.
It is a good idea to choose a packaging machinery supplier who is relatively close to your geographical location or can easily travel to you. This will have an impact on your business when there is a need for repairs or emergency service for your equipment. Pick a supplier who is in another country and you may find yourself dead in the water for days on end. Choosing a supplier with technicians who are local is always a smart idea. When it comes to your materials, you don't have to be as worried about the physical location as most supplies can be shipped timely.
It is important to choose a packaging machine supplier with experienced and certified technicians who are professionally trained to work on your packaging equipment. Without the proper certifications, you are taking a chance with your equipment. You could end up paying big when risking service with non-certified techs.
It may be tempting to source the cheapest packaging materials in an attempt to save money, but if you buy from a company with poor customer service, you may end up losing the anticipated savings anyway. Poor service often means lost dollars. Check out reviews of each vendor and if possible, reach out to current customers and ask about their vendor's customer service and if they would recommend buying from them.
There is an old saying in the packaging industry and that is "shrink film is shrink film". While there are some brands with flashy marketing and sales gimmicks with a premium price, chances are, there are several less costly alternatives that are of equal quality. If you are looking for comparisons, there are generally low-cost films that have lower clarity and higher-cost films that will shine more and have better clarity. Choosing an inexpensive film may cost you in shelf presence.
Snake oil and elevator pitches can blur the line between reality and illusion. At the end of the day, you will want to purchase from an honest supplier who carries multiple offerings at different price points and provides superior customer service.
Depending on how often your machinery is running, your downtime due to repair needs or emergency service will vary. As time is money, it is important to ask your machine supplier about lead times, parts availability, and preventative maintenance programs.
Ask each potential vendor what their average response times for emergency calls are. In most cases, it should not be more than 24-48 hours.
Different types of machinery require different types of materials and utilize different amounts of materials based on the make and model of equipment. For example, while you can save money upfront by purchasing a manual L-Bar Sealer, your cost of goods will likely be higher as a more expensive automatic sealer will generally use less material than the manual machine because the machine will generally be optimized to do so.
That being said, the quantity of product that you will be producing must also be taken into consideration. An automatic sealer won't be the right machine for a small business that is only running a couple of thousand items or less each week.
This is due to the fact that each model is designed to work with specific maximum and minimum capabilities and materials. Every machine is different. Your packaging line's unique needs must be taken into consideration when choosing the appropriate machine for your application. This can result in higher production costs if your choice of machinery cannot run thinner gauge shrink film. Using thinner gauges of shrink film can result in significant cost savings.
Buying packaging machinery is a major investment. The various dynamics of choosing machinery include; safety, budget, physical layout, electrical supply, materials, and a whole host of considerations that can make your head spin.
When moving forward with the buying process it is important to start by reviewing the appropriate KPIs with an emphasis on safety first. Next, you will want to be sure to complete the packaging machinery pre-investment checklist. After filling out the information in this valuable tool and getting your results back, you will want to move on to getting quotes from at least two or three vendors.
Getting an analysis of your packaging department and collecting data on your current machinery, manual labor, materials, physical footprint, electrical requirements, production levels, types of products and the other important dynamics of running a safe and productive packaging line is key.
Once you have been able to fully analyze every aspect of your packaging line, asking for quotes from each of the vendors you are giving an opportunity to quote will provide you with peace of mind that you are going get the best deal and receive the best of what each vendor has to offer.
In addition to requesting information and pricing on the packaging machinery you are looking to purchase, be sure to also acquire information about the cost of service, installation, any training available, supply, and repairs. Ideally, you should consider getting a quote for a long-term preventative maintenance plan as this type of program will ensure that your machinery is always running at peak performance and that downtime will be limited when it does occur.
Once you have chosen a vendor to buy from, meeting with your representative and reviewing the machinery offerings that they have will allow you to open a conversation about pricing. Here you can ask about special offers, rebates, additional options, leasing versus buying, and other related dynamics that will help you to get the best price and best plan implemented for your specific budgetary restraints and packaging line needs.
Finally, it would do you well to schedule quarterly, bi-annual or annual meetings for review with your chosen vendor's sales representative and one of their maintenance technicians.
This will allow you to review data from one meeting to the next and identify places where your machinery and materials could be improved upon to further reduce your cost of production, increase speed to market, create greater efficiency and produce a superior performance on your packaging lines KPIs.
Once you have purchased your new machinery and have worked with your chosen vendor to install the machinery, train your operators, and all else has been said and done, be sure to schedule your first review before your representative leaves your building.
If you heed the information in this guide, we assure you that you will make the best possible choice of packaging machinery for your packaging department. Furthermore, you will be able to ensure the purchase and implementation of the best materials for your products and may rest assured that you have done everything in your power to have the best possible packaging line for your business.
Should we not have produced answers to some of your questions or content that is crucial to your particular needs in regard to buying new machinery, contact us directly. Your voice can help others in your position in the future!
Our dedicated packaging professionals can and will answer any questions that have not been answered by this guide. In addition to what you have read here, we invite you to peruse our blog which is absolutely packed to the brim with useful information, free tools, and quality content that will make for a highly useful adjunct to this guide.
Last but not least, you will find a selection of free tools below that will help you on your journey to finding the best packaging machinery for your packaging line.
From all of us here at Industrial Packaging, we wish you well on your quest and again would implore you to contact us if you need anything else that you could not find in this guide.
Carton sealing machine’s main work is to seal the open box tightly and benefit its later transportation and product quality. This machine contains mainly sealing equipment, worktable and conveying belt It is widely applied to pack all types of products ranging from glass bottles, metal cans in food industry and vial, ampoule in medical industry or other normal product in a large field. The fully automation of cartoning sealing process can greatly reduce the cost.
Welcome to this article, which is an in-depth guide to carton sealing machines, If you’re looking for any information about carton sealing machines, you will find it right here. So keep reading to learn more.
A carton sealing machine is a device that seals cardboard boxes with tape. It is widely used to pack various items into cartons, such as food, beverages, wine, medicines, books, furniture, lamps, spices, kitchenware, hardware, wood products, chemicals, clothes, ceramics, glass caps, etc. It can be used in two ways, using only one machine, or as part of a carton packaging line. This machine is usually matched with an unpacking machine, labeling machine, coding device, heat-shrinkable film packaging machine, etc.
There are four different types of sealing machines on the market:
This type of case sealer requires the operator to move one case after another. In addition, it cannot handle boxes of different sizes and can only rely on boxes of similar sizes.
This type of carton sealer works similarly to a semi-automatic carton sealing machine, but it does not require the help of the operator to move the boxes. It uses a similarly sized carton but can be changed with a single manual setting
This type of case sealer requires an operator, but it can handle all the different types of cartons and you don’t need to make manual adjustments for each different size. The operator only needs to bring up the housing to be sealed.
This is a fully automatic case sealer that does not require an operator at any time. It can seal boxes and cartons of any size continuously.
There are some characteristics below:
This carton sealing machine adopts an advanced sealing liner to flatten the protruding part of the carton and make the tape suitable for the carton surface. Smooth cutting, beautiful sealing, firm, and wear-resistant.
The width and height of the sealing machine are adjustable, the sealing size is large, and the left and right conveyor belts can drive heavier cartons.
The lower and top conveyor belts are equipped with a large motor each, and the dual motor design provides powerful power for heavier and wider cartons.
The active and passive wheels of the conveyor belt are getting thicker and thicker, with a larger carrying capacity and a better rolling effect.
The upper head can be designed vertically, making it easier to replace the tape, simple and fast.
The inner lining adopts a closed design, and the seal is firmer and more beautiful.
If you want to learn more, please visit our website Decao.
Reasonable design, durable materials, smooth operation, and efficient work.
The conveyor height can be adjusted according to your needs.
Suitable for a wide range of applications in different sizes of cartons.
The machine width is closely arranged and suitable for different sizes of cartons, especially small boxes.
The components used to secure the tape are removable for easy tape replacement.
Complete the bottom sealing and top sealing operations at one time, the seal is firm, smooth, and beautiful.
The emergency button is designed as a safety precaution.
Our carton sealing machine is equipped with customized services.
The working principle of the carton sealing machine is to seal the right bottom and left bottom of the outer packaging carton with tape. The automatic sealing machine can also adjust the relative height and total width of different outer packaging sizes, which is suitable for mass production.
The carton sealer is composed of a conveyor platform with rotary rollers, left and right conveyor belts, carton positioning rollers, a handle and top sealing device for adjusting the height of the conveyor platform, a long metal plate, a support frame with a weighing head, a power switch, an emergency button, four wheels at the bottom of the machine, etc. The rollers are closely arranged and suitable for transporting cartons of various sizes. The left and right conveyor belts automatically move the carton forward for sealing. The height and width of the seal can be adjusted via the handle. The long metal plate flattens the top of the box and seals smoothly.
It’s not easy to do in practice. The key has two key parts to explain the principle of the carton sealing machine and its practical methods and common problems.
First of all, everyone will master the principle of a carton sealing machine: a carton sealing machine is one of the common sealing machines. The principle is to connect the power cord plug, turn on the power switch, the device starts to operate, fold the hand and push the small box. When reaching the left and right power units, the left and right driving forces drive the small box to carry out automatic sealing equipment according to the core sealing equipment. The head disconnects completely automatically to the scotch tape. The rear pressure tank is passed on a small box. The whole process of sealing.
Next, a proper practical method for the carton sealer machine is to adjust the height of the chassis machine to the left and right heights and adjust the handwheel. The upper and lower widths are together with the handwheel, pick up the power cord plug, press and hold the boat switch, and the boat switch display indicator lights up. The person is placed on the shell to fold the lid, the left and right power units push the shell forward, and the automatic seal automatically seals.
The price of an ordinary carton sealing machine ranges from more than a hundred dollars to hundreds of dollars. This may be due to many facts. For example, the quality of the machine, the materials used to make the machine, and so on. Companies often need to assess the company’s actual needs before deciding which type to buy in order to get the most out of the machine.
Now the sealing machine is one of the packaging machinery that many enterprises begin to use, the sealing machine is popular packaging equipment, packaging will be used in many modern production lines, because of its strong degree of automation, it can reduce manual labor, improve work efficiency, and is highly appreciated by customers. However, due to the large types of sealing machines and the variety of prices, different types of sealing machines are very different in price, so what are the factors that affect the price of sealing machines?
The branding factor is like a notebook from different brands. In terms of configuration, appearance, performance, etc., the price of notebooks is generally much higher than other brands. Just as we should believe in the power of brands, we all feel that buying branded things makes people feel more at ease.
Machine quality Product quality itself is the basic factor that determines the price. Including the value of various accessories, whether the life and use method of accessories are perfect, and the technical content and quality of the product determine the price of the sealing machine.
Market factors are more popular for automatic sealing machines on the market, and the demand is strong, which will affect the price of sealing machines to a certain extent, and this factor will be reduced due to sufficient market supply. Similarly, during the peak season of the year, the price of this machine will be higher, and this market-oriented price fluctuation will not have a substantial impact on the price. However, businesses can also choose a reasonable time to avoid this unnecessary passivity when purchasing machines.
Marketing strategy: All products on the market have their own marketing strategies, some of which are not perceived by everyone, but are reflected in the price.
With the continuous progress of society, people’s sense of service has gradually been cultivated. Now no matter what product you buy, if there is no good after-sales service system, then your product will lose half. Therefore, when consumers choose a sealing machine, they would rather spend more money and go to those companies with good after-sales service to buy sealing machines. Because if the machine encounters problems in the future, then it is also a good guarantee to find sales to solve them in the future.
There are many types of sealing machines, how to choose correctly, you must choose a sealing machine according to your own sealing needs. In addition, there are two types of sealers: upper bottom sealers and side sealers. Generally, the upper and lower sealing machine is used, and the general down-throw packaging method is suitable for this automatic sealing machine, such as bag packaging in the food industry, roof packaging in the dairy industry, conventional pharmaceutical outer packaging boxes, etc.
The horizontal carton packaging method is suitable for choosing a side sealing machine, such as full case packaging of cans in the beverage industry, some carton packaging in the food industry, etc. Therefore, whether the choice of sealing machine is correct directly affects the quality of packaging.
Here are a few pieces of advice we would like to offer.
The sealing machine should be selected according to the size of the outer box and the weight of the whole box after packaging. There are generally two basic models of sealing machines produced by various manufacturers: ordinary type and heavy type. The carrying weight of heavy-duty sealers produced by each manufacturer has different differences, so pay attention to asking for details when purchasing.
The sealing size of the case opener will vary depending on the type of sealer. After selecting the sealing machine corresponding to the sealing size, the worker needs to adjust the sealing height and width before the sealing machine enters the secondary packaging line. This form is suitable for secondary packaging lines where the sealing size changes almost infrequently. This is also an important factor to consider.
Pay attention to the weight of the product. The weight of the product affects the overall framing mechanism of this equipment. If you want to seal large and heavy boxes with a machine, you need to consider the minimum weight that the carton-sealing machine can withstand. Otherwise, unnecessary damage may be caused to the carton sealing machine.
Watch out for situations where the carton may swell due to what is placed in it. If the carton is filled with bubble goods and the carton rises, special customization is required
Pay attention to the production space. Choosing a device requires knowing where the device is installed to avoid running out of space.
Note whether cabling is used. If used as a stand-alone machine, semi-automatic sealing can be selected, and with the use of the production line, a folding sealing machine can be selected,
Pay attention to whether the machine can be used for mass production. If it is mass production, please choose sealer equipment that adjusts the length and width manually, and in any case, choose sealer equipment that automatically adjusts the length and width
Focus on productivity. Different types of carton-sealing machines have different speeds. If you want a quick sealer machine, let your company manager know before deciding which type to buy.
There are some precautions below:
Do not come with water to clean the equipment if the workplace is wet. Actual operators should not work barefoot.
Determine the switching power supply, operating voltage, and wire connector required for preparation.
Do not replace or adjust parts of the machinery.
Do not put your hands on the left and right power units.
Oil-filled oil should be used frequently for critical components. A carton sealing machine is not only a kind of packaging machinery and equipment, but also can bring efficient packaging and reduce costs to the company, and can also have good sales. The sealing machine is the key to the company’s hardware configuration, which not only reduces labor costs but also enhances the company’s automation technology, making the company very convenient.
Generally, we guarantee post-purchase service to our customers in three forms, namely technical support, return repair, and compensation.
support
Technicians provide customers with technical guidance services such as project consultation and fault diagnosis in the form of service hotlines, regardless of whether they are located in the city or remotely, they can achieve instant response, so as to achieve customer satisfaction.
On-site support
When support does not solve the problem, or when direct on-site service is required according to the customer’s requirements, the company will assign experienced professional technicians to provide services on-site.
When the problem cannot be resolved by or on-site support, the customer has no special request and returns to the company’s nearest repair point for repair.
If the machine is damaged in transit and the customer does not want to wait for another new machine, we will provide you with the same amount as the machine. This only applies if the machine is damaged during transport due to an accident that cannot be prevented.
Keep in mind the following tips and tricks that can really help you get the most out of your carton sealer:
Always be vigilant when doing it manually.
The operator must understand the machine’s function.
Know the strength of the sealer machine and do not put an excessive burden on the machine.
It is always good to follow the instruction manual that came with the machine.
Maintenance is everything because your carton sealer has a longer lifespan.
For more information, please visit Pillow Packaging Machine.