When you hear the machinery running, the workers filling product orders, and the smell of food packaged for commercial businesses, you know that life is good in the consumer packaged goods industry. So when the time comes to consider expansion by adding a new production line, everything seems to be falling into place perfectly.
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Yet before steamrolling ahead with this new production line plan, there are several key aspects to take into consideration. Check these five things off your list to ascertain the best course of action for your CPG company.
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It's simple to think that available space can easily hold another production line until you start considering all the equipment and manpower that has to fit into the area. Effectively mapping out the area for processes and machinery while allowing workers to move around the floor productively without impacting existing production becomes paramount.
Yet space isn't the only thing that can impact the success of your new production line. Location of new facilities can make or break your business. If most of your customers are far away or your facility is not easily reached, shipping and transportation costs can be a deterrent for new business. So your location must be ideal for companies wooing customers.
Adding a new production line must fit perfectly into existing production schedules so there are no problems with machinery downtime, worker availability, and product quality. You have to evaluate existing schedules and ensure your operational schedule can handle the new packaging system without affecting other production lines meeting the needs of existing customers.
With another production line in place, packaging equipment usage can increase exponentially. CPG companies may consider innovative packaging technologies with machines that feature quick, tool-free changeover. These flexible machines cut down on the amount of equipment that needs to be purchased and allow you greater control to effectively use available floor space. Vertical form fill seal machines allow for a much smaller footprint, allowing your packaging to occur vertically to conserve valuable square footage.
New federal regulations are placing a spotlight on food safety standards. Your new production line needs to take into consideration the types of food products you will be adding to your lineup and whether you can meet regulatory compliance while maintaining quality and keeping production costs low.
Budget will often become the most important aspect in deciding whether to add a new production line. You have to consider operational costs, machinery maintenance, product waste management, and related expenses to decide if growing your production lines can lead to favorable and sustainable profits for your company.
Adding new production lines is not an overnight decision. You have to seek packaging solutions that provide the best return on investment, including innovative packaging solutions that allow for flexibility. Working with packaging machine experts like Viking Masek can allow you to discover turn-key solutions that are perfect for your operation.
Getting ready to have new equipment installed in your plant? Industrial equipment installation, whether in a brand-new production line or for an existing line, can be challenging. To make the process as easy as possible and to save yourself time and money, we've created a comprehensive list of steps to take before any new machine is installed.
Preparing to install equipment can be daunting, but we've broken it down into three main sections.
Something you'll want to do right away is set up a call with your supplier's project manager. They may have information that will help you get started and they'll serve as your main contact for questions regarding machine installation.
Ask the project manager which requirements need to be on-site for proper installation, specifically:
Where are drop sites for these items located? Knowing this can help you save time and will help the supplier position the new equipment. Ask the project manager for the final layout and add drop sites if needed.
Are there out-of-the-ordinary environmental conditions at the plant? Installation can be difficult for service technicians when they have to work in such settings.
If installation involves a high-pressure wash down with chemicals or other cleaners, make sure to share these details with the project manager.
A conventional palletizer is a rather imposing piece of equipment that requires considerable space, both on the floor and with regard to height.
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In case pre-installation preparation doesn't go as planned and you're not ready to install by the planned date, can equipment be stored for an extended period of time in a dry room without deteriorating?
Determine whether you have a dry place to store equipment and prevent deterioration.
Once you've prepared your plant's environment to install equipment, you'll move onto preparing for delivery.
As soon as you know the delivery date, make a schedule with the supplier's service technicians and the appropriate staff at your plant.
It is critical to let your team know about installation because it may affect production for a few days. Alerting other team members also lets them know that they may be called upon to help you prepare.
Suppliers serve many clients and deal with multiple safety standards, so make sure that your supplier is aware of your plant's security rules so that they can follow them properly.
Do you need the supplier's installation personnel to take drug tests, acquire proof of insurance or meet other requirements of your insurance carrier? Find out from your insurance carrier and be sure to notify the supplier of any steps its personnel must take before they can work on your property.
This will enhance your understanding of the equipment and may raise questions you should ask. The goal is to avoid surprises at installation. Involve maintenance and production people if possible and keep production employees aware of and educated about the new equipment.
You're almost there! Here are some final steps to ensure the longevity and proper performance of your new machinery from the get-go.
This will shorten the learning curve for your employees and is especially important when you switch from manual to robotic or automated equipment.
Get all the information you need from your supplier; it wants to serve as a source of information and to partner with you to help you reach your goals.
What needs to be performed, and how often? Inform your plant's reliability engineer that there is new equipment in need of preventive maintenance.
The supplier's client support team can tell you about all the steps in its after-sales support process. our goals.
If training is needed for night-shift employees, advise the supplier so that this training can be scheduled as well.
By following these guidelines, you've prepared well for delivery and you're well on your way to entering (or upgrading) your operations with the power of automation.
Still have questions?
The specialists at Premier Tech are always ready to respond to any concerns you may have about equipment installation and the needs of your specific plant. We offer full industrial equipment installation services to our customers and are happy to walk you through the entire process.
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