How to Save Money When Buying pouch lithium battery assembly machine

29, Jul. 2024

 

Recovering Lithium-Ion Batteries : 8 Steps

Like I said, rechargeable lithium-ion batteries are everywhere! This is what makes getting these batteries cheap because people tend to toss old electronics that get broken or just stop working, but leave the battery inside. I usually get mine from the thrift store for pennies, or from old toys people give away or get broken and donate for science. The ones to look for are as follows: hand-held devices, cell phones, digital cameras or camcorders, portable DVD or video players, and my personal favorite, laptop batteries. There are different chemistries associated with rechargeable lithium-ion cells as well such as lithium cobalt oxide (ICR-type), lithium iron phosphate or LiFePO4, (you won't encounter these being thrown away often), lithium manganese oxide (IMR), lithium manganese nickle (INR) and lithium nickle manganese cobalt oxide (NCA or hybrid). The MOST common you will find are the ICR-type lithium cobalt oxide. It's the best for energy density and power, but has average to low discharge current and temperature threshold. The maximum discharge current for these is equal or at least double the capacity at most. Plus, they are less stable (read: dangerous) than the other types and need to have some kind of protection circuitry. Now, let's not confuse lithium-ion batteries with lithium-ion polymer batteries or LiPo batteries. In LiPo batteries the electrolyte, anode, and cathode, positive and negative terminals, are housed in polymer pouches. The internal chemistry is similar to lithium-ion cells. Depending on the device, the battery will be different in shape or size, but they are usually rectangular and thin for cell phones or compact devices, or cylindrical like (common in laptop batteries) or common in hump packs for cameras or camcorders.

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In case you've ever wondered, the name of the battery contains its dimensions. "" means the battery is 18 mm in diameter and 65 mm long. The "0" is just hanging out. Regardless of the type or size, these may have a single cell, or multiple cells. Multiple cells are either in series or parallel, or a mix of both. Even small batteries can have two small cells inside connected in series or series/parallel. This is due to the fact that some devices have increased voltage needs more than a single cell can provide, or to add capacity. Series connections increase the voltage, and parallel connections increase the capacity of the pack. Unlike NiMH or NiCad batteries, lithium-ion battery packs will have some kind of protection device in them like a battery management system consisting of IC's and MOSFET's or resistors that regulate current, voltage, detect short circuits, reverse polarity, and temperature. Some have an added function of balancing the cells if there are multiple cells. Why do they need this? It's because the chemistry of the lithium cell makes it sensitive to over charging, over- discharging (draining until the voltage gets too low), short circuit, and even over temperature. Any of those can damage the cell, or worse, cause a fire. Multiple cell batteries in series need the balance function that makes sure each individual cell receives the same amount of current and voltage as the other cells. If one cell gets more charge than another one, it can wear out faster or get damaged. The capacity of the pack is also reduced. These types of batteries also require special charging procedures that NiMH or NiCad's don't. More on that later!

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Make an Inexpensive Lithium-Ion Battery Pack



Let me explain how packs can become unbalanced and why that is really bad. Batteries will inevitably wear our at slightly different rates. Say the voltage of each cell in your pack is 4.2 volts after charging when new.

Cell 1 is 4.2
Cell 2 is 4.2
Cell 3 is 4.2
Cell 4 is 4.2
Whole battery is 16.8 volts

Now say one of the batteries has started to wear out. They manifest their wear by sometimes refusing to charge all the way to 4.2 volts. Now cell 4 only charges to 3.8 volts. The charger doesn't know this but still charges to 16.8 volts and the other cells are charged higher to compensate.

Cell 1 is 4.3
Cell 2 is 4.3
Cell 3 is 4.3
Cell 4 is 3.8
Whole battery is 16.8 volts

You can see how one bad cell could destroy the good ones because the others are overcharged. Balance chargers never charge cells above 4.2 volts and they can tell you if one cell refuses to charge completely. My charger has four lights and shows blue for fully charged and red for not there yet. They make a volt meter

Balance chargers are more common in hobby batteries.  People use lithium polymer (LIPO for short) batteries to power model helicopters, airplanes, boats, etc.  LIPOs are cheaper and tougher, better for surviving crashes.  They require more balancing then lithium ion.  Some have C rates of 50!  That means a 5 amp hour battery could supply 250 amps and completely discharge in only a few minutes!  The chemistries are almost the same so the chargers are interchangeable.  I suggest looking through

There are two ways to charge a battery like this. You can either apply 4.2 volts to individual cells or you can apply 16.8 volts to the whole battery. While the latter is more simple, in this case the former is better because we are using used cells. When new packs are made, they all use new batteries of the same amp hour capacity. This way they can be charged hundreds of times without going out of balance. However, balancing will extend the service life of any pack. With our pack, the batteries are in various states of wear and amp hour capacity, therefore balancing is a must. A balanced battery is one in which all the cells remain the same voltage.Let me explain how packs can become unbalanced and why that is really bad. Batteries will inevitably wear our at slightly different rates. Say the voltage of each cell in your pack is 4.2 volts after charging when new.Cell 1 is 4.2Cell 2 is 4.2Cell 3 is 4.2Cell 4 is 4.2Whole battery is 16.8 voltsNow say one of the batteries has started to wear out. They manifest their wear by sometimes refusing to charge all the way to 4.2 volts. Now cell 4 only charges to 3.8 volts. The charger doesn't know this but still charges to 16.8 volts and the other cells are charged higher to compensate.Cell 1 is 4.3Cell 2 is 4.3Cell 3 is 4.3Cell 4 is 3.8Whole battery is 16.8 voltsYou can see how one bad cell could destroy the good ones because the others are overcharged. Balance chargers never charge cells above 4.2 volts and they can tell you if one cell refuses to charge completely. My charger has four lights and shows blue for fully charged and red for not there yet. They make a volt meter here that is perfect for monitoring the health of cells.Balance chargers are more common in hobby batteries. People use lithium polymer (LIPO for short) batteries to power model helicopters, airplanes, boats, etc. LIPOs are cheaper and tougher, better for surviving crashes. They require more balancing then lithium ion. Some have C rates of 50! That means a 5 amp hour battery could supply 250 amps and completely discharge in only a few minutes! The chemistries are almost the same so the chargers are interchangeable. I suggest looking through Hobbyking so you know what all is out there. They have an especially dizzying array of chargers

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