Maize flour is majorly used in nutritional food, animal feed & baking products all over the world. The process of obtaining maize flour starts with cleaning of Maize Kernels, and the requirement for sieving starts from the beginning itself. Before the Maize kernels are transferred for grinding, it needs to be a fine sieve to remove sand and other small particles than maize kernels. Also, it needs to be passed from a coarse screen to remove impurities that are bigger than corn, for example, corncob particles.
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Once it is cleaned the actual process of grinding & milling starts. During the various processing stages like cleaning, drying and milling, chances of contamination such as dust particles, ferrous particles, metal parts like screws, etc are high. Also due to moisture lumps are formed, so vibrating sieving machine is installed in the processing line to conduct safety/check screen for removing lumps, impurities, and unwanted particles & maintain the product quality.
Also, different grades of maize flour are required for different kind of products. Maize flour is classified into 4 grades: Grade 1 and Grade 2 are mostly maize skin and the small proportion of maize flour, so they are used for animal feed; while Grade 3 and Grade 4 are fine maize flour for edible. So apart from removing impurities, the vibro separator is also required for grading maize flours into a different grade.
Maize flour manufacturers have to maintain the highest standard of quality as Maize flour is by-product to many main products of the food industry as well as Animal feed industry. Understanding the quality requirement, we have been delivering Vibro Sifters & Separators that helps to achieve the high quality of Maize flour without compromising on output. To remove sand, lumps or any unwanted particles our sieves & separators can play a vital role.
These sifters are made of high quality and according to cGMP & FDA norms & guidelines. Made with Food grade gasket and rubber to ensure it meets the hygienic standard required for the Food industry.
Galaxy Sivtek is one of the leading Sieving & Filtering machine manufacturers & have been catering their solution to almost 12+ industries. Among those 12+ industries, food & pharmaceutical have been at our core focus as it demands high safety standards.
In the market, Maize flour is being used as raw material as well as the main material for many products so sieving requirement also varies as per application. Application to sieve Maize flour varies from industry to industry and requirement to requirement. Galaxy Sivtek provides you with around separator to centrifugal & rectangular also.
Galaxy Sivtek also gives you customized solutions as per the screening requirements. We not only provide the screening machine but a complete screening solution with 24X7 customer support to let your plant running night and day.
This series has the following distinctive characteristics
A maize vibro separator is a machine used in agricultural processing to separate maize kernels from impurities such as dust, husks, and broken kernels. It typically consists of a vibrating sieve or screen that separates the maize kernels based on size and weight.
Here's how it works:
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Feeding:
Maize grains mixed with impurities are fed into the vibro separator hopper.
Vibration: The machine uses vibration to agitate the mixture of maize grains and impurities. The vibration causes the lighter impurities such as dust and husks to rise to the top, while the heavier maize kernels settle at the bottom.
Sieving:
As the mixture moves across the vibrating sieve or screen, the maize kernels pass through the openings in the sieve, while the impurities are separated and discarded.
Collection:
Cleaned maize kernels are collected from the bottom of the separator, ready for further processing or packaging.
Adjustability:
Some vibro separators may feature adjustable settings to control the intensity of vibration and the size of sieve openings, allowing for customization based on the specific requirements of the maize being processed.
Overall, the maize vibro separator helps improve the quality and purity of maize kernels by efficiently removing impurities, resulting in a higher-quality end product for use in food production or other applications.
Application: For stock cleaning or classification in processing field of wheat, feeding stuff, foodstuff and chemical industry, it is allowed to use different sieve plate to different stock requirements for optimal cleaning effect. Please contact us.