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Portable handheld laser welding machines are innovative tools for precession welding in various industries. A handheld laser welding machine is a portable laser beam welder that couples a high thermal energy light beam into an optical fiber turns it into parallel light through a collimating lens, focuses on the weldable metal parts, and releases heat to join pieces of metal together.
A portable laser welder is an easy-to-move welding machine that works with a handheld laser welding gun to achieve the connection of metal joints indoors and outdoors, which is user-friendly and easy to use for both beginners and professionals.
It is flexible and convenient to achieve non-contact welding of those difficult-to-weld parts. The manual laser beam welder can realize the spectrum separation on time and energy, and create multi-beam welds at the same time, providing the conditions for highly precise welds compared with the traditional MIG & TIG welder, electric welder, and more arc welders.
' Featuring with power options of watts, watts, watts, watts for various penetration depths up to 8mm.
' Easy to move, flexible and convenient, enabling both indoor and outdoor welds.
' Fast welding speed, 2-10 times faster than traditional MMA, TIG and MIG welders.
' Straight and uniform welded seam, smooth and clean, deep penetration, small taper, no polishing required, save time and cost.
' Firm welded metal joints with no deformation and less scar.
' Less consumables, low energy consumption and long service life.
' User friendly, easy to use, safety, and environmentally friendly.
' Limited power compared to larger stationary laser welding systems.
' Operator skill is required to avoid weld defects.
' It can cost extra for ongoing servicing and maintenance.
A portable handheld laser welder is not the cheapest option you will find in the market. While it offers greater accessibility and flexibility, it can cost you more than traditional stationary welding machines.
Based on the data from Google, Amazon, and STYLECNC the average cost of a handheld laser welding machine is around $6,180 depending on the power options. An entry-level W handheld laser welder starts at around $4,600 for beginners and hobbyists at home. An affordable W handheld laser welding machine ranges from $4,800 to $5,280 for a small, low-cost business.
A professional portable laser welder machine with a W fiber laser welding gun can cost you anywhere from $6,800 to $7,280. An industrial portable laser welding machine with a W fiber laser power option is priced as high as $ for commercial use. A multipurpose 3-in-1 portable handheld laser cleaning, welding, and cutting machine is budget-friendly and ranges from $4,700 to $6,800.
' High laser energy density, small thermal effect area, not easy deformation, less or no subsequent processing.
' All-in-one control cabinet with laser generator, power pack, industrial water chiller, controller, featuring with powerful, small footprint, and easy to move.
' Easy spot, stitch, nail, butt, lap, splice, edge, stack, crimp, and tee welding.
' Multiple detection and protection measures ensure long-term stable operation of the machine and avoid losses and injuries caused by unexpected conditions.
' Non-contact processing, stress free, noiseless, no pollution to the environment, which belongs to the green processing.
' High welded quality, smooth and clean appearance.
' The communication function monitors all data of the laser.
' The welder comes with a specific fiber to achieve the welding of tiny solder bumps.
' High quality fiber laser beam, high conversion efficiency and therefore high speed, high aspect ratio, high strength.
' Excellent spectral system minimizes energy loss to ensure that the laser energy of each fiber is almost the same.
' The welder adopts optical fiber transmission, can realize remote welding, conveniently to equip with automatic welding workbench, manipulator, assembly line and other equipment together to work. More uniform light spot and more beautiful solder joints after the light transmission.
' A variety of input and output signals are very easy to achieve the machine's automated production and assembly line production.
' Solder joints non-pollution, weld strength and toughness at least equivalent to or stronger than the base metal.
' Touch screen input, friendly human-computer interaction makes setup and operation easier. The operating system is easy to learn and easy to operate.
' A variety of angle nozzles and multiple specifications of wire feed nozzles are available to meet the welds of different projects.
Automatic wire feeding system for option
Handheld laser welding gun is a portable welder combined with laser generator, controller, cooling system, and automatic wire feeder to achieve stitch, nail, butt, lap, edge, crimp, and T welding, as well as more types of metal joints. The hand-held laser welder gun is flexible and convenient, which can realize long-distance and outdoor welding. The user-friendly operating mode enables the weldable parts in any position and at any angle, which is suitable for various complex metal joints.
The hand-held laser beam welding gun is composed of a gun body, a cooling chamber and a protective gas chamber. It is not only simple and compact in structure, easy to operate and carry anywhere, but also can be easily connected to the cooling medium source and the protective gas source, so that the laser gun can be effectively cooled, and the working area can also be effectively used. A protective gas atmosphere is formed, which makes the weld quality reliable.
Portable laser welders can weld stainless steel, carbon steel, brass, copper, aluminum, gold, chromium, silver, titanium, nickel, platinum, rhodium, tantalum, niobium, tungsten, molybdenum and other metals or alloys, which can also weld a variety of different types of metal materials, including brass to stainless steel, copper and brass, titanium and molybdenum, titanium and gold, nickel and copper, and so on.
Handheld laser welding machines are applied to all walks of life from home use to industrial manufacturing:
Aviation - Engine casings, wing spacers, fuselage skins and ribs, wall panels, bellows.
Electronic Instruments - Integrated circuit leads, picture tube electron guns, all-tantalum capacitors, speed control tubes, instrument hairsprings.
Machinery - Precision springs, dot matrix printer parts, metal thin-walled bellows, thermocouples, electro-hydraulic servo valves.
Steel Metallurgy - Welding silicon steel sheets with a thickness of 0.2~8mm and a width of 0.5~1.8mm, high, medium and low carbon steel and stainless steel, the welding speed is 100~cm/min.
Automobile - Roof, body, side frame, automobile chassis, transmission device, gear, ignition center shaft and dial assembly, etc.
High-Speed Rail - Honeycomb structure of car body.
Ships - Decks, cabin bulkheads, cabin walls, flat plate sandwich members.
Medical - Pacemakers and lithium-iodine batteries used in pacemakers.
Food - Food cans (using laser welder to replace traditional soldering or contact high-frequency welder, which features with non-toxic, fast welding speed, material saving, beautiful joints, and excellent performance).
Others - Gas turbines, heat exchangers, dry cell zinc and copper casings, nuclear reactor parts.
MMA Welder (Manual Metal Arc Welder), also known as MMAW or SMAW (Shielded Metal Arc Welder), features with excessive weld spatter, low filler metal utilization, and the need to frequently remove slag and replace rods, resulting in extremely slow speed and low production efficiency. In addition, the higher reliance on rods requires welders with operating skills and experience.
MIG Welder (Metal Inert Gas Welder) features with high wire consumption and heat input, making thin metal sheets easy to deform and burn through, medium-thick metal plates require grooves, resulting in rough welds that require subsequent polishing.
TIG Welder (Tungsten Inert Gas Welder) features with shallow penetration depth and large melting width, which makes it only able to weld thin sheet metals, and results in large deformation. Moreover, high current will cause the tungsten electrode to melt and evaporate, and manual wire filling is difficult and inefficient.
Handheld Laser Welder features with environmentally friendly and pollution-free, deep penetration, high speed, smooth and clean welds with small deformation, which reduces the follow-up grinding process, resulting in straight and uniform welds without professionals.
MMA, TIG, and MIG welding machines require experienced welders, and starters with extensive training and research, while a handheld laser welder is intuitive, concise, user friendly, easy to use, which is preset with mostly used parameters, and you can customize the setting and save what you need, a beginner can easily get started after a few hours of learning.
The speed of MMA, TIG, and MIG welders typically does not exceed 1 centimeter per second, while the speed of handheld laser welders can reach 2-10 centimeters per second, and its efficiency is 2-10 times that of traditional manual arc welders. In addition, the handheld laser welder can easily weld various types of metals, including ordinary steel (such as carbon steel, stainless steel, galvanized steel), aluminum alloy, and brass, and the weld penetration depth (WPD) can reach 8mm for steel, and 6mm for aluminum alloy or brass.
Handheld laser welding machines are found for various welding purposes. These machines can differ in their power and ability. We already know that these machines can vary from W to W. They can also be distinguished by their abilities.
In addition to common handheld laser welders, you can meet a portable three-in-one laser machine that comes with a handheld laser welding gun for joining metal parts, a handheld laser cutting gun for metal cuts, and a handheld laser cleaning gun for rust removal and paint stripping.
3-In-1 Handheld Laser Welding, Cleaning, Cutting Machine
A handheld laser welder is user-friendly with a touch screen controller, which is easy to use and requires no experience. A beginner can easily operate it after learning and operating it for a few hours, which is much easier than MMA, TIG and MIG welder that takes years of practice to become a professional.
You can use lasers to join different types of metals to each other, including brass to aluminum, copper to brass, titanium to molybdenum, titanium to gold, nickel to copper, brass to stainless steel.
You can laser to weld metal parts of different thicknesses together for all metal joints such as butt joints, T (tee) joints, edge joints, corner joints and lap joints.
A laser can do single-sided welding for aluminum, stainless steel, carbon steel, chromium, titanium, and nickel with a thickness of up to 8 mm and double-sided forming thickness up to 18 mm. However, the laser can weld on one side for copper, brass, gold and silver with a maximum thickness of 6 mm, and a maximum double-sided welding thickness of 13 mm. The W handheld fiber lasers can weld metals with a thickness of up to 2mm, the W portable fiber lasers can join metal parts together with a maximum thickness of 3mm, the W handheld laser welders can weld metals up to 4mm, and the W portable laser welding machines can join pieces of metal together with a maximum thickness of 6-8mm. These data are for single-sided welds, and the maximum thickness for double-sided welds is twice that of single-sided welds.
A handheld laser welder features an emergency stop button, which can shut down the welder immediately in an emergency. Double safety light buttons ensure safe operation. The welding gun and optical fiber are safely and reliably grounded to prevent electric shock accidents. All in all, it's safe to operate. But just in case, any operator should take the usual precautions before operating, including wearing laser safety eyewear and welding protective masks and gloves.
Lasers come with a variety of welding modes, each with their own pros and cons, but here are the five mostly used.
Spot Weld Mode
Create the same spot weld.
Pulse Mode
Laser pulses produce lower energy, slower welding speeds, and less heat input.
Continuous Mode
The laser fires continuously for maximum penetration and welding speed.
High Peak Power Weld Mode
High power short pulses penetrate reflective metals.
Multi-Stage Weld Mode
Repeat positioning or overlapping welds.
Turn on the power and turn on the laser welder, and observe whether the water temperature is appropriate (usually set at around 21°C, it can be adjusted appropriately between 20 and 25°C according to the situation. Antifreeze needs to be added when the weather is cold, and antifreeze needs to be added when the temperature rises. Replace it with pure water), then turn on the laser switch, select the welding mode according to the metal parts to be welded, set the required parameters and pick up the handheld laser gun and start welding. During working, do not look directly into the laser beam with your eyes and do not touch it with your hands to avoid injury. If there is an emergency such as water leakage or abnormal sound, press the "emergency stop" switch immediately. After working, turn off all equipments in use and the main power switch in turn.
Are you looking for a high-quality laser welding machine for your business but need to know how much the laser welder costs? No worries! This quick article will give you a crash course on everything you need to know about laser welding machine pricing and the factors that impact its total cost.
We will break down various laser welding machines ranging from small handheld models to large industrial-grade units. By the end of this article, you will be an expert on the matter.
Welding machines range from small portable laser welders to massive automatic welded workbenches. The performance gap between these machines is relatively small, and these machines mainly differ based on feature sets and convenience to the operator.
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We can categorize laser welding machines into four sections.
Mobile (Portable) laser welders consist of a main laser unit that houses all the necessary machine hardware and a welding gun that is an exit point for the laser.
Handheld laser welding machines excel at quick and simple welding projects, as you only need to turn the machine on and get to work.
Additionally, we see that these machines are quite compact and are easy to move around. The portability and the quick setup time make handheld laser welders an attractive choice for large factories with several projects at a time.
You move the welding cart to the desired workstation and start welding. The machine can be stored or sent to a different workstation when you're done.
CNC laser welders use the same technology as a handheld welding machine but utilize a CNC-controlled arm to hold and move the welding gun.
You trade the portability and simplicity of handheld units for higher welding precision, cleaner welds, and versatility of CNC.
A CNC (computer numerical controlled) laser welding machine is best suited to mid-size factories that deal in large-volume production cycles.
Welding robots are 6-axis computer-controlled units that can accurately weld large and complex projects.
The robotic arm operates similarly to the CNC machines but can weld a single project from multiple angles without removing and re-clamping the workpiece to a workbench.
Industrial units are typically reserved for projects that are complex, time-sensitive, and demand high accuracy & precision.
If you are interested, we have also prepared a comparison article between handheld welding machines and welding robots.
Laser welders are a less powerful and more diffused version of laser cutters. Therefore, using the same laser beam to cut and weld metal is possible.
Combination machines do precisely this by offering a low-powered fiber laser that can perform multiple tasks. At its highest power, the laser can cut through thin metal sheets. At the mid-power level, it can weld thin plates; at its lowest power level, it can be used as a laser marking and cleaning system.
Such devices can accomplish multiple tasks simultaneously but don't excel in one specific field.
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The cost of a laser welding machine can vary widely from model to model. A cheap portable laser welding machine costs the same as an expensive smartphone. In contrast, the top-of-the-line industrial model will cost more than the price of an average house in the US.
We can take laser welding machines and break them down into four price points.
Please note the prices are in $USD and are subject to change after publishing this article.
Let's talk about the cheapest laser welding machine you can buy now. You can get a functioning 500W fiber laser welder for sub $2,500.
These machines are mostly helpful for welding thin metal sheets and low-strength metal plates. These machines are primarily suited to small workshop owners and hobbyists.
Proper entry-level laser welders range between $2,500 and $10,000. You can expect at least a 1kw laser-equipped laser machine at this price point.
These machines will come with quality features like adjustable laser power output power. The adjustability results in higher material compatibility and more versatility when welding.
You are still stuck with a handheld laser welding gun at this point. But the machine's quality, fit, and finish will improve over cheaper models.
You'll see a lot of variety from $20,000 to $100,000 in this price range. Mid-range machines range from high-quality handheld laser welders to automatic CNC laser welders with 2-3kW lasers.
A mid-level welding machine is best suited to factories that perform welding operations daily. You can deploy these machines in practically any industry.
A CNC laser welding machine is particularly useful for small electronics welding, medical equipment manufacturing, and light automotive work.
Finally, we jump over to the big leagues. Industrial manufacturing equipment is always expensive, and laser welding is no exception. A high-end laser welding machine will start at $100,000 and go up to a million.
All industrial welders will have 2kW or greater laser power output. Its performance or laser power does not define the cost of a high-end laser welder.
Industrial machines must run consistently without fail and come with several safety features and redundancy. You're not just paying for the performance but also the reliability.
The biggest cost factor here is going to be the automatic feature set. Such laser welding machines are typically deployed in automotive and aerospace industries, where their precision, reliability, and production capacity are highly valued.
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Fiber laser welding has slowly reached the point where it outpaces traditional MIG or TIG welding by a country mile. The most significant advantage of laser beam welding is a lack of consumable filler metal and inert gas.
Following is a short list of the benefits of a fiber laser welding machine over traditional arc welding machines.
Additionally, a manual fiber laser welder is much easier to handle than any manual metal arc welding gun due to its compact size.
The price of a laser welding machine is dependent on several complex factors. Each element listed below contributes to the overall cost of a laser welding machine in different ways.
A handheld laser welder is the cheapest laser welding machine available. Comparatively, any automated laser welding solution will increase the cost of the machine by a few thousand dollars.
Laser power is another big cost contributor, as higher-power lasers require better construction materials, higher-quality lenses, and additional cooling.
Most laser welding machines don't exceed 2kW of power, which is enough for most welding operations.
The laser spot diameter defines laser precision. A smaller diameter will result in higher precision but requires higher-quality optics.
Cheaper laser welding machines use less quality optical fiber transmission, which results in poor overall precision.
The productivity of a laser welding machine is defined by its welding speed. Welding speed, in turn, is directly linked to laser power and precision.
A low-power laser will move more slowly to compensate for its lacking energy output.
Any laser welding machine will use high-quality parts and materials that will not wear or degrade over time.
Fiber lasers, in particular, have a much longer lifespan (over 25,000 hours) than traditional manual arc welding, which uses consumable filler rods.
Well-known brands typically cost more due to their widely known presence in the market. The added cost has less to do with quality and more to do with better customer care.
Not all automation setups are equal. A standard CNC laser welding machine will only have a 3-axis motion, allowing it to weld over a flat workbench.
Additionally, these machines require manual oversight from operators to ensure accurate welds.
Fully automatic welding robots are much more versatile and can move in 6-axis. They also come with self-monitoring and correction capabilities, removing the need for operator oversight.
The biggest cost factors for any laser welding machine have nothing to do with lasers or welding. Product warranty, after-sale services, and on-site maintenance support are the biggest cost additives.
Large-scale factories typically don't have the time to train operators for maintenance and troubleshooting. Therefore, business owners highly value after-sale maintenance, diagnostics, and repair services.
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Not all laser welding machines function equally, and one machine might be best suited to someone else's business but be incompatible with your business needs.
Consider the following factors before selecting your laser welding machine..
Take a look at your business's current welding needs. A higher-end laser welder might seem more attractive, but you should avoid it if your business cannot fully utilize its flexible processing capabilities.
Businesses requiring occasional welding solutions or dealing with low-volume products should stick with budget machines.
If you have concrete expansion plans for your business in the upcoming few years, you can splurge for the more expensive models. But if your expansion plans are 5-10 years away, it's best to stick with a low-cost model for now.
Always get two to four quotes from different vendors/brands. Most manufacturers sell directly to customers and offer lower rates than hardware importers.
Additionally, you can get customized quotes and discounts according to your needs.
A laser welding machine can be heavy and requires robust packaging for international shipping. Fluctuating shipping costs, taxes, and other small charges can significantly increase the total price of your laser welder.
Confirm your expected shipping costs beforehand. If a supplier is closer to your location, you will see significant cost savings.
A good value add for new buyers is the after-sale services. Most sellers will offer free installation or maintenance services with the sale of such products.
Replacement parts are another big selling point for some suppliers. Laser welding machines are fairly robust, but in the case of accidental damage, you should at least have the option for replacement parts.
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Laser welding machines come in various shapes and sizes at different price points. Choosing the best laser welding machine for your business is about assessing your business's current needs and getting the most suitable product.
Traditional laser welding technology might seem appealing due to its lower price. But over time, you will benefit more from the compact size, higher reliability, and versatility of a fiber laser welding machine.
Baison Laser is a leading Chinese manufacturer and supplier of fiber laser systems. We have served customers in over 100 countries and regions for over two decades.
Our commitment to quality, attention to detail, and manufacturing expertise have allowed us to establish a foothold in the international market.
Get a premium handheld laser welding machine or a state-of-the-art laser welding robot. We also offer training sessions to help get your workforce acquainted with your new laser welding machine.
Please take advantage of our FREE application evaluations before you invest in a laser welding machine. Make your business a massive success with Baison.
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