Bakeries have to produce large quantities of dough - but many don't have the time or the workforce to do it efficiently. However, if your facility could take large amounts of dough, cut it down into smaller pieces and knead those portions for proofing, your operations would reduce labor costs and save time during production. By incorporating dough dividers and dough rounders, you will heavily increase your output while maximizing product consistency.
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In this article, we'll go over the following:
- Define the type of equipment
- Where to find in a production line
- Favored Manufacturers
- Benefits and Features
- Industries used in
- Summary
Dough dividers take a large quantity of dough and divide it into pieces of equal weight or volume.
With automatic dough dividers, the dough is fed into a gravity hopper and is then metered into the divider chamber or extruder.
Smaller operations tend to use manual dividers. With these units, you place the dough underneath the divider and pull down a hydraulic arm to divide the dough into multiple pieces.
[Source: Mila Lin YouTube]
Dough dividers can have a wide range of pockets capable of producing one to 36 individual dough pieces.
A dough rounder kneads and shapes portions of dough for proofing. They are used to round products like bread, buns, tortillas and other bakery goods.
The most common type of rounder is the conical rounder, where the dough travels in a spiral pattern around a center axis. This step usually comes after the dough has exited the dough divider.
Conical Dough Rounder:
- Commonly used in the industry
- Rotating cone shape
- Used for soft and medium-type doughs
Cylinderical Dough Rounder:
- Rotating tower shape
- Also used for soft and medium doughs
The main difference here is the structure of the two. Both rounders perform the same function.
- Ingredient storage
- Mixers
- Dough hoppers
- Dough elevator
- Feed belt
- Conveyors
- Rollers
- Rotary Die Cutters/Moulding
- Proofer
- Ovens
- Cooling Tunnels
- Metal Detectors
- Wrappers
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[Source: HM Notes]
Automatic dividers and rounders are found in high-volume production facilities. In these types of operations, the dough comes through a gravity hopper and is divided into separate pieces. The dough then exits the divider and is conveyed into the rounder. Some rounders have a flour duster component to keep the dough sticking during discharge.
[Source: Martina Yuan YouTube]
- Konig
- Peerless
- WP Bakery Group
- Reiser
- Bakery
- Pastry
Dough dividers and dough rounders allow your operation to produce a high volume of dough while maintaining a uniform product. Dividers take a large amount of dough and cut it into smaller, manageable pieces to enter the ovens on production lines. Rounders knead and shape the dough, preparing it for proofing. Adding these pieces of equipment to your facility will allow you to cut down on the time it takes to create complex bakery products without compromising consistency.
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In the fast-paced world of baking, efficiency and consistency are key. Enter the automatic dough divider and rounder, a game-changer for bakeries looking to streamline their operations. Brands like AMPTO offer top-of-the-line machines that bring a host of benefits to the table. Let's dive into why these machines are a must-have for any modern bakery.
Efficiency and Time-Saving
One of the most significant advantages of using an automatic dough divider and rounder is the time it saves. These machines can process thousands of dough pieces per hour, far surpassing the capabilities of manual labor. For instance, AMPTO's automatic divider can handle up to 9,600 pieces per hour, depending on the model. This efficiency allows bakers to focus on other critical tasks, such as perfecting recipes and enhancing customer service.
Consistency and Precision
Consistency is crucial in baking, and these machines deliver just that. AMPTO machines are designed to divide and round dough with absolute precision, ensuring each piece is uniform in size and weight. This not only improves the quality of the final product but also enhances the overall customer experience by providing consistent results every time.
Health and Safety
Automatic dough dividers and rounders also contribute to a healthier and safer work environment. By automating the dough handling process, these machines reduce the physical strain on workers, minimizing the risk of repetitive strain injuries. Additionally, features like emergency stop buttons and safety latches ensure that the machines operate safely, protecting users from potential accidents.
Versatility
These machines are incredibly versatile, capable of handling various types of dough with different hydration levels. Whether you're making bread, buns, or pastries, an automatic divider and rounder can adapt to your needs. For example, AMPTO's machines can handle dough hydration levels up to 65%, making them suitable for a wide range of bakery products.
Easy Maintenance
Maintenance is a breeze with these machines. AMPTO models are designed with easy-to-clean components and features like knife cleaning buttons. This ensures that the machines remain in top working condition with minimal effort, reducing downtime and maintenance costs.
Cost-Effective
While the initial investment in an automatic dough divider and rounder may seem significant, the long-term benefits far outweigh the costs. The increased efficiency, reduced labor costs, and consistent product quality lead to higher productivity and profitability for your bakery.
Conclusion
Investing in an automatic dough divider and rounder from AMPTO is a smart move for any bakery looking to enhance its operations. These machines offer unparalleled efficiency, consistency, and safety, making them an invaluable addition to your baking arsenal. Embrace the future of baking and watch your business thrive with the help of these innovative machines.
WORK CYCLE
1. Insert the plate manually.
2. Close the front guard.
3. Set the operating times (pressing, rounding and chamber).
4. Press the Start buttons.
5. The machine presses, cuts and rounds automatically.
6. Open the front guard.
7. Remove the plate with the shaped balls.
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