With the continuous development of manufacturing industry, cutting technology is also evolving. As an innovative cutting tool, oscillating knife subverts the previous production mode of knife die cutting, and its innovative move of die less cutting brings more possibilities for manufacturing industry, which is popular among manufacturers of various industries.
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So, what is an oscillating knife? What is the difference between oscillating knives and traditional die cuts? And what are the advantages of GBOS digital oscillating knives? In the following, the above questions will be introduced in succession.
Oscillating knife is a high-speed oscillating cutting tool. Through high-frequency oscillation, the knife edge oscillates back and forth on the surface of the material, resulting in tiny cutting strokes to achieve fast and efficient cutting results. Compared with traditional die cutting, the digital Oscillating knife gets rid of the limitations of dies and molds, realizing die-less cutting and achieving cost reduction, efficiency and accurate production results.
Focusing on intelligent cutting for 18 years, GBOS focuses on customer needs and market dynamics, focuses on data and intelligence, and independently researches and develops digital intelligent cutting equipments to create a better using experience for customers from the following 5 aspects:
1. Die-less
With the adoption of die-less technology for GBOS digital Oscillating knives, we no longer rely on complex die designs. All for optimizing your production:
2. Various types of orders supported
In the face of diversified market demands, GBOS can meet the needs of small & diversified orders and large orders at the same time.
Small quantity & diversified orders
Flexibility, speed and small quantity have become the most concerned points for manufacturers. GBOS empowers enterprises to respond to various types of orders efficiently and quickly by launching 1+N modular application solutions.
Meanwhile, GBOS oscillating knives can provide intelligent solutions for the production of large-volume orders, which can enhance the cutting efficiency and ensure its quality at the same time, so as to achieve a win-win situation in terms of speed and precision, and improve your production efficiency.
3. High quality cutting
Compared with the traditional knife die, the Oscillating cutting greatly reduces the error, and the cutting effect is flat without burrs, which improves the cutting precision and ensures the quality of cutting.
4. Digitalization
Contact us to discuss your requirements of oscillating knife cutting machine. Our experienced sales team can help you identify the options that best suit your needs.
We manage the optimization system through digitalization. We monitor the operational efficiency of production through the OEE Dashboard. By analyzing the various aspects of the OEE , you can get a clear picture of how efficient your equipment is, how much is being lost in which part of production, and what improvement work is being done. With long-term use of OEE, companies can visualize and manage the production process, easily find the bottlenecks affecting production efficiency, and thus improve the transparency and efficiency of production.
5. Extensive applicability
GBOS's diversified knives and flexibility enable it to cope with cutting of different types of materials, and it has a very wide range of applications in many fields such as shoes, luggage, garment, advertising and packaging, and automobile interiors, etc.
Overall, as an innovative cutting tool, oscillating knife is driving cutting technology forward with its high efficiency, precision and digitalization. It has become the industry's preference to choose die-less and digital oscillating cutting, so let's meet this digital trend and embrace the future!
Content:
For graphic and precision cutting modern companies use CNC digital cutter machines, where CNC stands for Computer Numerical Control. This means that the movements of the CNC machine are set and limited by the computer according to specific designs entered through a computer-aided design program (most often CAD, but also CorelDRAW, Solidworks, Adobe Illustrator). This allows for highly accurate and complex parts to be produced in large batches, while allowing for flexible product changes. These digital cutters are favored for their ability to create complex and precise cutouts, engravings and 3D shapes quickly, flexibly and cost-effectively.
Oscillating cutting machine is a CNC digital cutter machine equipped with an oscillating cutting tool. The oscillating knife tool cuts a wide variety of materials, but these materials must be flexible, soft or semi-soft. It is particularly effective for cutting softer and thicker materials such as sponge and foam materials, corrugated and sandwich board, rubber, felt, non-woven, fabrics. The oscillating motion allows the blade to cut smoothly through these materials without dragging or tearing.
When oscillating cutting on the CNC digital cutter, the knife moves up and down at high speed. This oscillation allows the knife to cut through fairly thick material. The depth of cut varies and depends on the knife (its length and shape) installed in the oscillating tool. The oscillating or otherwise vibrating motion ensures clean and precise cuts, making it suitable for intricate shapes and designs.
An oscillating knife is a knife designed to be installed in a corresponding tool / knife holder on a CNC cutting machine. Oscillating cutting is mainly used on digital flatbed cutting tables. You can read more about them here.
Oscillating knives are made of solid tungsten carbide alloy. They have different shapes and designs depending on the manufacturers. Oscillating knives, which have a round blade shank, are mainly designed for installation in pneumatic oscillating tools and most often have a hollow to additionally be secured with a bolt. Example: Aristo , Esko Kongsberg SR. But more common are oscillating knives with a flat shank. Example: Zund Z20, Z29, Z60
There are 2 types of oscillating cutting tools: Electric oscillating cutting tool and pneumatic (air driven) oscillating tool.
The electrical oscillating cutting tool is ideal for cutting soft and medium dense materials up to 28 mm thick. Materials to be cut with EOT: sponge and foam materials, corrugated cardboard, leather, woven, non-woven materials, displays.
Compared to electric oscillating tools, air-driven oscillating tools are more powerful and therefore designed for cutting denser, stiffer and thicker materials up to 50 mm thick. Materials for cutting with POT: sandwich cardboard, foam, corrugated cardboard, rubber.
Digital cutting machines equipped with a tangential cutting tool allow the blade to be controlled, namely guided to the desired cutting direction according to a preset design, with the ability to lower and raise the cutting tool with the blade vertically when it is necessary to change the position of the blade or the necessary rotation. The tangential cutting tool lifts the knife out of the media, rotates it, and lowers it back into the media. Since the cutting tool is steerable, there is no need to offset the blade as in the case of drag knives.
The tangential cutting technique is excellent for cutting complex patterns, small details, and letters. The tangential knife excels in precision and is capable of producing very accurate and clean cuts, especially in designs with sharp angles and detailed work.
Most commonly, tangential knives cut vinyl film, reflective film, sandblast, labeling and stickers, paper and cardboard in the production of promotional materials, signage, decals and other products.
Tangential knives are also made of tungsten carbide and most often the depth of cut is less than 10mm. Examples of tangential knives: T36, T45, T60.
At first glance, one might think that these are the same knives, but the oscillating tangential knife and the simple tangential knife have differences. From its name, the oscillating tangential knife provides in addition to the properties inherent to the tangential knife also a vibrating movement, and also combines the property of the tangential knife - lifting the knife from the cutting material, rotating and changing the trajectory of the cutting knife, lowering it back into the material and cutting along a defined path. Oscillating knives are better for thicker, softer materials, whereas tangential knives are ideal for materials that require sharp, precise cuts.
If you are looking for oscillating knives of high quality and durability, then the knives manufactured by Sollex are the right choice for you. In the category Knives for digital cutting systems you will find a wide range of knives suitable for plotters and digital cutting tables from manufacturers such as Zund, Summa, Gerber, Colex, ESKO, Atom, Aristo, Jwei and others. Blades are most often interchangeable and fit different cutting systems. You can find such information on the pages of knives for automatic digital cutting systems in the description section. If you need assistance in selecting the right cutting solution, please contact our support team and we will be happy to help you.
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Sollex is a Swedish supplier of industrial knives and machine blades! We have cutting products with cutting-edge technology and performance that improve manufacturing and converting processes and solve problems. With the right knives and blades you can get simplified maintenance, time savings and an improved end product.
You are welcome to contact us with your questions:
Company name: Sollex AB
Customer service and orders: : +'15 75 00 Address: Box , 200 71, Malmö, Sweden
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