If you have no idea what kind of mixer you need, but you know you need one, you are in the right spot.
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Purchasing any item without knowing much about the product is scary. You’re completely in the hands of the seller. If you choose the wrong business to work with, they may try to upsell you or lead you to unnecessary items. When it comes to mixers – large, relatively pricey products – you don’t want to be dealing with a salesperson just looking to meet a quota.
In this article, we’ll discuss what to consider when making your purchase to ensure you’re finding the best industrial mixer for your application.
Finding the right mixer requires a deeper understanding of the product, aside from the price tag. Keep these 10 things in mind before purchasing your next mixer:
The mixer you choose depends on the type of mixing process you’re looking to accomplish – whether blending, emulsifying, homogenizing, or high-shear mixing.
Blending aims to achieve a uniform composition and consistency in a batch, while on the other hand, emulsifying involves mixing two immiscible liquids (such as oil and water) to create a stable dispersion that typically requires high shear forces.
However, you may not need either process and need an industrial mixer that homogenizes. Homogenizing creates a mixture that’s equally distributed and achieves even finer emulsions. Oftentimes, homogenizing is used in the pharmaceutical or cosmetic industries where consistency and texture are critical.
As mentioned above, you may have different mixing needs which can affect the type of mixer you choose.
For example, you need to determine how the mixer will interact with a vessel. Whether you’re mixing in closed drum barrels, open-top tanks, or small bench-top batches – this will greatly affect your selection. Mixers can either be mounted to a tank or vessel or remain free-standing with a mixer stand.
Additionally, the type of mixer you choose also depends on material viscosity and mixing speed. These elements dictate the efficiency and effectiveness of the mixing process and work to ensure that the final product meets the desired specifications in terms of homogeneity, texture, and consistency.
When mixing materials, especially corrosive, abrasive, or with specific chemical properties, selecting a mixer that can handle your operation – without contaminating or damaging the product is necessary.
Typically, mixers are created from one of three materials:
Finding the equipment for your project requires you to have the right size and capacity of the mixer and industrial mixer motor. This can be determined by assessing your current and future production requirements.
Unfortunately, this assessment will need to be precise and accurate or you’ll experience inefficiencies. Overestimating can lead to inefficient use of resources, while underestimating can limit your production scalability.
Sizing a mixer appropriately is greatly affected by the ingredients and mixing process. It is critically important to size a mixer correctly. To ensure you’re on the right track, reach out to our team at MXD Process to get help sizing your mixer.
While it may be obvious, taking the power and efficiency of your mixer into consideration is incredibly important.
You may want to consider a mixer that minimizes power consumption while still meeting your goals. On the other hand, you may want a high-powered mixer that doesn’t account for efficiency.
Additionally, efficiency in mixing can include having appropriately sized equipment to use the full capacity of the power draw. Over-sizing leads to wasted horsepower, while under-sizing can lead to burning out a motor.
When choosing the best industrial mixer for your operation – you don’t want a tool that’s challenging to use. Finding a mixer that allows for ease of operation and maintenance is essential for minimizing downtime and ensuring a smooth production process.
Some mixers offer features such as intuitive controls, easy-to-clean surfaces, and straightforward assembly/disassembly to increase productivity and efficiency.
To prevent accidents and promote operator safety, industrial mixers should include safety features such as emergency stops and safety interlocks.
Without these features, your equipment may not comply with safety regulations or pass inspections.
While initial industrial mixer costs are typically factored into the cost, it’s essential to also consider the long-term costs.
You may find a lower-priced, used mixer that may last a few years. However, consider how much money you’ll have to invest down the line to keep it functional and efficient. Instead, investing more upfront may allow you to purchase a higher-quality mixer that will perform better for much longer.
Additionally, look for mixers that offer warranties, service agreements, and reliable customer support to maximize the value of your investment.
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Unfortunately, not every salesperson is going to have your best interest in mind.
Before making a purchase, make sure your mixer manufacturer has a solid reputation by researching vendor history, customer reviews, and the level of after-sales support they offer.
Customization options allow for your mixer to meet specific requirements. Flexibility allows for mixing optimization, accommodation of unique materials, and integration with existing production.
Some customizable features include:
When investing in equipment for your business – you want the best of the best, without breaking the bank. However, it’s important not to sacrifice quality for low costs.
If you choose the wrong business, you may find yourself with a large expense and a dysfunctional mixer. By keeping these things in mind before making your purchase, you can help yourself in the long run.
Choosing the right high-shear mixer supplier can be the difference between smooth, efficient operation and frequent setbacks due to equipment issues. If you’re in the market for a high-shear mixer, you’ll need a supplier who checks all the right boxes.
From the quality and reliability of mixers to the supplier’s industry experience, this article will guide you through the key criteria to consider when choosing a high-shear mixer supplier, as well as red flags to look out for.
Before diving in, if you’re new to the high-shear mixing world, no worries. Check out our guide onthe basics of high-shear mixing before you begin.
When it comes to higher-end products, such as high-shear mixers or any industrial mixer and agitator, your supplier must be the best out there. Before making your choice, make sure that your supplier checks off most or all of these criteria:
High-quality equipment is necessary to prevent workplace injuries, ensure safety measures are met, reduce the need for repairs, and have long-lasting equipment. Before making a purchase, read reviews and check that the equipment is of good quality.
While it’s not always essential to have a supplier with 20+ years of experience, it’s important to make sure they have some experience in your industry. If the high-shear mixer supplier has specific industry experience, they may have new ideas to bring to the table, cost-saving solutions, and most likely stay up to date with the latest trends.
If you can’t find a supplier with specific industry experience, look for one with a good reputation from credible sources. Evaluate the supplier through customer reviews, industry recognitions, or online comments.
With nearly any purchase, prioritizing good customer service and support is essential for operation. If your mixer is down, having quick responses to questions and technical issues can minimize downtime.
Additionally, some suppliers offer regular maintenance services, training, and resources which are needed for the longevity, optimal performance, and safety of the equipment and operators.
Finding the best-priced, yet high-quality high-shear mixer supplier can be difficult. Low cost doesn’t always mean quality is sacrificed, but on the other hand, high cost doesn’t guarantee high quality.
Doing your research and taking all of these criteria into consideration before making your decision is essential, so you can find a reputable, quality supplier with the right cost for you.
Certifications and compliance are essential to promote the equipment’s quality and safety. Whether federal standards or industry-specific regulations, your supplier needs to know how to comply. For example, ISO standards show the supplier’s commitment to quality management and consistency – so look out for suppliers with this specific certification.
Your goal as a business is most likely to grow, your supplier shouldn’t hold you back. It’s important to look for a supplier that can handle varying business sizes and adapt whether you’re expanding or downsizing production.
Industrial liquid processing isn’t one-size-fits-all. Although most suppliers offer many different sizes of high-shear mixers, not all offer customization.
Look for a supplier that allows for impeller or high-shear mixing blade customization, appropriately sized motors with the correct horsepower for the job, gear-driven options for higher torque mixing, and explosion-proof components for Class 1, Division 1 environments.
When choosing a high-shear mixer supplier, there are a few things to look out for:
Whether you’re looking for a high-speed, high-shear homogenizer, or high-shear mixer supplier, you’ll want a specialist. Typically, the equipment you choose should last for a very long time, so you want to make sure it’s the perfect fit for your needs.
Instead of taking a chance, consult with an expert with experience in high-shear mixing processes to make sure you’re on the right track.
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