Maize flour is majorly used in nutritional food, animal feed & baking products all over the world. The process of obtaining maize flour starts with cleaning of Maize Kernels, and the requirement for sieving starts from the beginning itself. Before the Maize kernels are transferred for grinding, it needs to be a fine sieve to remove sand and other small particles than maize kernels. Also, it needs to be passed from a coarse screen to remove impurities that are bigger than corn, for example, corncob particles.
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Once it is cleaned the actual process of grinding & milling starts. During the various processing stages like cleaning, drying and milling, chances of contamination such as dust particles, ferrous particles, metal parts like screws, etc are high. Also due to moisture lumps are formed, so vibrating sieving machine is installed in the processing line to conduct safety/check screen for removing lumps, impurities, and unwanted particles & maintain the product quality.
Also, different grades of maize flour are required for different kind of products. Maize flour is classified into 4 grades: Grade 1 and Grade 2 are mostly maize skin and the small proportion of maize flour, so they are used for animal feed; while Grade 3 and Grade 4 are fine maize flour for edible. So apart from removing impurities, the vibro separator is also required for grading maize flours into a different grade.
Maize flour manufacturers have to maintain the highest standard of quality as Maize flour is by-product to many main products of the food industry as well as Animal feed industry. Understanding the quality requirement, we have been delivering Vibro Sifters & Separators that helps to achieve the high quality of Maize flour without compromising on output. To remove sand, lumps or any unwanted particles our sieves & separators can play a vital role.
These sifters are made of high quality and according to cGMP & FDA norms & guidelines. Made with Food grade gasket and rubber to ensure it meets the hygienic standard required for the Food industry.
Galaxy Sivtek is one of the leading Sieving & Filtering machine manufacturers & have been catering their solution to almost 12+ industries. Among those 12+ industries, food & pharmaceutical have been at our core focus as it demands high safety standards.
In the market, Maize flour is being used as raw material as well as the main material for many products so sieving requirement also varies as per application. Application to sieve Maize flour varies from industry to industry and requirement to requirement. Galaxy Sivtek provides you with around separator to centrifugal & rectangular also.
Galaxy Sivtek also gives you customized solutions as per the screening requirements. We not only provide the screening machine but a complete screening solution with 24X7 customer support to let your plant running night and day.
Want more information on maize vibro separator? Feel free to contact us.
The optimal machine to kill the insect and its eggs
High-speed rotating, perfect impact result
For flour after the mill, before bin storage, or before packing
Insect destroyer for flour mill is applied before flour packing or it’s transferring to the bin, to effectively reduce the insects and their eggs. The high-speed rotating also leads to perfect impacting performance. Thus the flour storage endurance is greatly enhanced.
Specifications
Working principle
The material is fed into the machine from central inlet and is impacted fiercely by high-speed rotating rotor. Then the material leaves rotor in high linear speed rushing at pin and inner wall. During this process, the insects and the eggs are killed. Finally, the material is discharged from outlet.
Feature
1. The machine comes with a dynamically balanced rotor, ensuring smooth running.
2. Welded steel housing and anti-wear components are adopted for this equipment. The excellent durability leads to limited maintenance fees.
3. The impacting pins’ surfaces are thermally treated to achieve desirable wear resistance.
4. The round pins and square pins are optional for different passing properties and impact intensities.
5. Small area is needed for the installation of this flour-making equipment, and two installation types are optional. It can be mounted in the gravity conveying system or incorporated in the pneumatic conveying pipeline.
6. No floating dust will be generated and the repairing and operation are both very convenient.
7. A by-pass pipe and matching imported limit switch are installed. Thus when the machine stops, the mill system can continue to work.
8. The surface of the low carbon alloy steel pin, after being treated with nitriding and carbonization techniques, has become quite anti-wear.
Rotary Pin
ABB Brand Motor
For more information, please visit Wheat Flour Milling Plant.