When it comes to chillers, figuring out where to start is the tricky part. Air-cooled or water-cooled? Used or new? What size do you need? The experts at Cold Shot Chillers cover all of these questions and more in today’s article.
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An industrial chiller is a refrigeration system that keeps equipment and materials cool, allowing operations to run smoothly. Air Conditioners dehumidify air while water chiller systems cool down fluids that can be used to condition spaces or cool processes, simply by removing heat. However, these units are not “cooling” or “chilling” anything; they simply remove heat.
There are a few general rules of thumb to keep in mind when selecting a new cooling system. Keep reading to gain a better understanding of the different chiller types available on the market.
Size is one of the biggest factors to consider when buying a chiller. Selecting a correctly sized chiller is paramount. A chiller that is too small won’t properly cool your equipment or materials. On the other hand, a chiller that is too large will work just fine, but providing excess capacity will over time fail prematurely due to short cycling. In addition, you’ve spent more money than you needed to. So how do you know what size chiller you need?
Industrial chillers come in a variety of sizes, ranging from ¼ ton to thousands of tons in capacity. We recommend you use a chiller size calculator to determine what size chiller you need for your application. Below are some examples of chiller sizes based on industry standards.
Keep in mind that these sizes are only based on industry standards. Manufacturers like Cold Shot Chillers can design and build custom units of virtually any size. We highly recommend using a chiller sizing tool with exact measurements for the most accurate estimation. You can also reach out to our experienced team for additional help with sizing requirements or general questions.
Chillers have various applications for all types of industries. For example, they are used for medical applications such as radiotherapy, PET scans, laboratory operations, and even blood bank refrigeration. In addition, MRI chillers and CT chillers are used frequently in the healthcare sector.
Food processing chillers serve a variety of applications in the food and beverage industry. Depending on your specific setting, you can choose from bakery chillers, winery glycol chillers, brewery glycol chillers, dairy milk chillers, and even commercial yogurt machine chillers.
Metal finishing chillers can be beneficial for paint and powder coating, anodizing, die casting cooling, furnace cooling, quench cooling, and more.
Explosion-proof chillers are commonly used in chemical processing plants, coal plants, oil and gas refineries, and other work environments that interact with flammable gases and vapors.
Cold Shot Chillers offers additional industry-specific chiller types, including laser chillers, plastic processing chillers, government and municipal chillers, welding chillers, and more.
Industrial chillers can be categorized in a few different ways. Let’s take a look at five types of chiller classifications.
Industrial chillers can range in price anywhere from hundreds to thousands of dollars. As mentioned before, water chillers are typically more expensive than air-cooled chillers. In addition, different chiller manufacturers all design and price their systems uniquely, so make sure to carefully compare prices and weigh your options before making a purchase.
Always familiarize yourself with the manufacturer and their policies ahead of time. Ask the following questions and more before choosing a chiller:
Looking to buy a new or used chiller? Look no further! Cold Shot Chillers is a Houston-based industrial chiller manufacturer with decades of industry experience.
We hope that you’ve learned some valuable information here that will help you make the best purchase. We’re confident that we can find a solution for you, no matter what you’re looking for!
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When it comes to choosing the right commercial chiller for your business, there are a few key factors that you should consider before you invest.
Commercial chillers are use in commercial and industrial environments to remove the thermal energy created within your space, restoring it to the desired temperature.
First things first, you should assess your premises to decide the size of chiller that you will need. This will depend on the available space and amount of cooling you require in your building.
Energy efficiency is also an important part of selecting your chiller, which is why you should opt for a chiller with a good energy efficiency rating to get the very most out of your chiller.
Most importantly, you must consider the type of chiller that will best suit your needs; with a few different options on the market, it’s essential to ensure that you select a suitable chiller for you.
The main types of chillers available are:
An air-cooled chiller is a cooling system that uses air as its source of cooling.
Working by drawing air in from the outside environment and then passing it through a heat exchanger, an air-cooled chiller is highly effective as the heat exchanger will remove the heat from the air before it is expelled back into the atmosphere.
Often used in industrial and commercial buildings, air-cooled chillers are a cost-effective, energy efficient method for providing accurate climate control within a building.
A water-cooled chiller is a cooling system that uses water to transfer heat away from the designated area. The water within the chiller is circulated through a series of pipes, and a refrigerant is used to cool the water and remove the heat from the area.
Similar to air-cooled chillers, water-cooled chillers are brilliant for keeping both commercial and industrial areas cool, including:
An absorption chillers is a type of cooling system that is powered by heat as opposed to being powered by electricity, making it a cost-effective alternative to using expensive electricity.
Absorption chillers use a combination of water and a refrigerant to absorb and remove energy from warm air. As this heat is absorbed, it is transferred to the refrigerant and cooled by a heat exchanger.
Once the refrigerant is cooled, it is then returned to the absorption chiller and used to cool the air again, making it a highly efficient operation. The process is repeated over and over until the desired temperature is reached.
Absorption chillers are often used in industrial or commercial buildings where an abundant source of heat is available, such as in waste incineration plants, or geothermal power plants. They can be more efficient than traditional compression refrigeration systems in these applications, as they can use waste heat instead of electricity to drive the cooling process.
Choosing the right commercial chiller isn’t something that needs to be a challenge, and at Johnson Controls, our experts can help analyse your business’s HVAC needs and choose the right chiller for you - just get in touch using the form below.
The company is the world’s best Air Cooled Integrated Refrigeration Chillers supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.