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Gravity separation is widely used in the beneficiation of metallic and non-metallic minerals due to its low environmental pollution and low cost. Gravity separation equipment is generally suitable for processing coarse-grained materials with a certain specific gravity difference. We have introduced some gravity equipment: jig machine, shaking table and centrifugal separator before. This article will introduce a gravity equipment in detail: spiral chute.
01
Definition of spiral chuteBack
The spiral chute is a gravity separation equipment that uses the inertial centrifugal force generated by the ore pulp in the spiral rotation motion to realize the separation of light and heavy minerals.
02
Separation range of spiral chuteBack
The spiral chute is widely used to separate non-ferrous metals, ferrous metals, non-metallic minerals, rare metal minerals and heavy minerals in tailings with a particle size range of 0.3-0.02 mm, such as iron, tin, tungsten, tantalum, niobium, gold mine, coal, monazite, rutile, zircon, etc.
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Principle of spiral chute beneficiationBack
The chute beneficiation is inclined flow separation. The operation process is mainly affected by the impact of the water current, the gravity of the mineral particles, the inertial centrifugal force and the friction force of the chute surface. The slurry is fed to a chute with a certain slope. Driven by the water flow, the ore particles are loosened and stratified. The upper light minerals are quickly discharged out of the chute, and the lower heavy minerals are retained in the chute or discharged from the lower part at a low speed. After receiving them separately, concentrates and tailings are obtained.
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Composition of spiral chuteBack
The spiral chute is mainly composed of these six parts:
(1) The ore divider is used for distribute slurry, located at the uppermost part.
(2) The ore feed chute is located between the ore divider and the chute.
(3) The chute is the main part, which is connected by a number of spiral pieces with bolts. Spiral pieces are made of glass steel.
(4) The cutting chute is connected to the discharge end at the lower part of the spiral chute.
(5) The ore receiving bucket is a concentric annular cylinder, which can collect the different grade streams intercepted by 4 ore cutting chutes and send slurry to the next operation.
(6) The chute bracket refers to the pillars around the spiral chute and the upper cross frame.
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Classification of spiral chuteBack
According to the particle size of the ore that can be processed by the spiral chute, it can be divided into three categories:
(1) For coarse-grained chute, the feed size is above 2-3mm, and the maximum can reach 100-200mm.
(2) For ore sand chute, the feeding grain size is 2-3 mm.
(3) For sludge chute, the feed size is less than 0.074 mm.
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Structure parameters of spiral chuteBack
(1)The diameter of the chute. The processing capacity of the chute is proportional to the square of the diameter. When conditions permit, large-diameter spiral chute should be used to handle coarse materials.
(2)The cross-sectional shape of the spiral chute is related to the particle size of the materials. For the particle smaller than 2mm, the ratio of long and short axis is 2:1. The long axis is horizontal. It is appropriate that half of the long axis is equal to one third of the diameter of the spiral.
(3)The size of the pitch is usually defined by the ratio of the pitch to the diameter of the spiral, which is called the pitch-diameter ratio. When the ratio is about 0.73, the sorting effect is better.
(4)The length of the spiral chute and the number of turns. They determine the running distance of the material. It takes 3-4 laps for easy beneficiation ore, and 5-6 laps for difficult-to-select ore.
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Advantages of spiral chuteBack
(1) Energy efficient. The spiral chute has no moving parts and consumes no power.
(2) Less space occupation. The equipment occupies a small area and has a large processing capacity per unit area.
(3) Water saving. There no need to add flushing water during the separation process.
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(4) Stable separation index. When the ore volume, ore concentration, particle size and grade change, the impact on the separating index is small.
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Disadvantages of spiral chuteBack
(1) Large height difference. It need a pump to lift the slurry for feeding.
(2) Low concentrate grade. It is suitable for use as roughing equipment.
(3) Poor separation effect for conjoined or flake ore.
(4) The parameters of the spiral chute are not easy to adjust to adapt to changes of ore properties.
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Operation points of spiral chuteBack
(1)Suitable ore concentration:
Generally, the ore concentration for roughing separation is 30%-40%, and the concentration is 40%-60% for beneficiation. During the separation, the ore particle size and ore concentration are required to fluctuate within 5% of the error range.
(2)Suitable ore volume:
The size of the feed ore volume directly affects the thickness and speed of the ore flow. The ore volume should be large when separating coarse-grained materials, and small when separating fine-grained materials. When roughing, the ore volume should be large, and when concentration, the ore volume should be small.
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Development trend of spiral chuteBack
(1) Large-scale, large processing capacity, based on scale effect to create benefits.
(2) Improve the separation of fine particles and fine particles, especially for particle size of -0.047 mm.
(3) Enhance the enrichment of useful minerals, and improve the separation efficiency of the spiral chute and the recovery rate of minerals.
(4) Energy saving and environmental protection, small floor space.
(5) Convenient operation, stable separation process, simple structure, easy maintenance and management.
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To Wrap UpBack
With the increasing awareness of energy saving and environmental protection, the use of gravity separation method for ore pre-selection, recovery of monomer heavy minerals in the grinding circuit, and addition of gravity separation equipment in the magnetic separation or flotation process to recover coarse useful minerals or abandoning the final tailings will be an inevitable development trend. If you want to know more about spiral chute, please feel free to consult our online customer service.
The Two Into One Spiral Chute is a crucial component in various industries, particularly in material handling and automated processes. If you're considering implementing this technology or simply want to know more about its functions and benefits, here are ten important aspects to understand.
A Two Into One Spiral Chute is a type of gravity-driven conveyor system that allows two materials to converge into a single flow. It features a spiral design which ensures a smooth transition for items, minimizing the risk of damage during the transfer process.
Efficient material flow is essential for optimizing operations in warehouses and production facilities. A Two Into One Spiral Chute effectively organizes and directs materials, which enhances productivity and reduces bottlenecks.
These chutes are widely used in various sectors, including:
Implementing a Two Into One Spiral Chute has several benefits:
When selecting a spiral chute, consider the following:
While spiral chutes are beneficial, they come with challenges such as:
To ensure optimal performance, install the spiral chute in the correct orientation and angle, allowing for the effective flow of materials without interruptions.
Regular maintenance can prolong the life of your spiral chute. Key maintenance tips include:
Understanding the costs associated with the purchase and installation of a Two Into One Spiral Chute can help in budgeting. While initial costs may be high, the long-term savings in labor and efficiency often justify the investment.
As technology evolves, we can expect advancements such as:
In conclusion, understanding the essential elements of the Two Into One Spiral Chute can empower businesses to optimize their logistics and material handling operations. Whether you are exploring options for your facility or simply expanding your knowledge, these insights will serve as a valuable resource.
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