1. The whole machine is easy to clean: it meets the needs of each batch and each shift in the factory, and the user can clean the inside of the equipment without leaving any dead ends.
2. The uniformity of material mixing is high: it can realize uniform mixing of materials with a ratio of 1:, especially for the mixing of materials with large specific gravity, which shows the advantages of mixing. Engineers from FRANLI have done a field test. Within 10 minutes, they mixed kg of materials and about 5 kg of red powder. After sampling and testing at each corner, the mixing uniformity is very high.
3. Fast mixing speed and high efficiency: Usually, each batch of materials is fully mixed within 1-10 minutes, and the efficiency is 6-10 times or higher than that of other mixers.
4. Fast and convenient discharge: usually 1 to 2 minutes to complete a batch of materials. During the user’s on-site test, the discharging time of kg flour was 47 seconds.
5. Large loading capacity: the equipment usually has a loading capacity (loading factor) of more than 70%.
6. Less residue: users always think that the residue of horizontal equipment is large, but this is not the case, because the gap between the outer spiral belt and the U-shaped cylinder wall is very small in the process of processing, and the spiral belt is always When it is running, the material moves towards the discharge valve, and all the light is emitted. In the user’s field test, kg of flour remained at 5 kg.
7. Satisfy vacuum feeding and dust-free discharging, avoiding dust flying during the whole feeding, mixing, and discharging process.
8. The mixing process is mild, and the original state of the material is not damaged.
9. No pollution to materials: The mixing mechanism of the equipment is integral, safe, and reliable, and all corner welds are smoothly transitioned and easy to clean; the lubricating parts are all in the
Outside the barrel, no dripping oil and abrasive debris penetrate the material, and the operation can be sealed to prevent dust in the air from entering the material.
10. Low requirements for the factory building: the equipment is horizontal, and various forms of driving devices and discharge positions can be selected arbitrarily, without being restricted by the height of the factory building and the occupied area.
11. The equipment runs smoothly and reliably, with few wearing parts, long service life, convenient maintenance, and simple operation.
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A. Stirring parts
According to different materials, the middle forward or reverse the spiral and the outer continuous or disconnected spiral can be selected to form the stirring assembly.
B. Application scope
This kind of mixer can be used for mixing viscous slurry and solid powder through different combinations of stirring parts. There is no transmission part in the cylinder, and no sealing and lubrication is required. Therefore, it is especially suitable for industries with strict control of impurities such as pharmaceuticals, food, and batteries.
C. cooling and heating
A jacket can be added outside the barrel of the mixer, and cooling or heating of the material can be achieved by injecting cold and hot media into the jacket; cooling is generally pumped into industrial water, and heating can be fed into steam or electric heating heat transfer oil.
D. Pressure-resistant type
The cylinder cover can be made into a head type, and the cylinder body is thickened to withstand positive or negative pressure, and at the same time, it can reduce residues for easy cleaning. This setting is often used when the cylinder body of the mixer needs to withstand pressure.
E. Feeding method
It can be fed manually, fed by vacuum feeder, or fed by conveying machinery. In a specific process, the barrel of the mixer can be made into a negative pressure chamber, and the dry material with good fluidity can be sucked into the mixing chamber for mixing by using a hose, which can avoid residue and pollution in the material feeding process.
F. Discharge method
Standard equipment generally adopts a plum blossom-shaped “displacement valve”, which is closely attached to the bottom of the long spiral, effectively reducing the mixing dead angle, and the driving form is optional with manual and pneumatic; according to user needs, side discharge, butterfly valve, Ball valves, flapper valves, star unloaders, etc.
A horizontal mixer agitates ingredients by whirling beaters in a circle on a horizontal path. Their bowl can be tilting or non-tilting depending on your needs. Make sure to choose the top-notch Horizontal Mixer manufacturer for the finest results.
These mixers are made from a horizontal semi-cylinder with rotating coiling ribbons which are mounted on a main shaft. The volume ranges from few gallons to meters. The rotational speed of the shaft varies inversely with the radius of the outer band. Because the material is transported from one side to the other, each end could be used for removal. These blenders may be cleaned by inverting them.
These mixers are like continuous ribbon mixers. B they contain short parts termed blades or plough are spaced in a curve around the mixing shaft. The operation differs than continual type ribbon spinners they come in a range of sizes.
These mixers are suited for high-volume production of hard-dough items such as bread, bread rolls, crackers, and snacks. A few mixers feature an innovative Z-shaped mixer arm for maximum performance. Such mixer tools are specific form and spinning speed generate a centrifugal vortex motion, which distributes the materials in three dimensions to blend. As a result, components with varying granular mass and volume are precisely blended and combined.
As in any developed sector, the fundamentals are sometimes taken lightly and completely neglected. When it comes to blending, this can contribute to rushing ahead and focusing solely on the flashy questions. A few of the questions are: How much time should a mixture take to combine my product? How fast can I load or discharge? What is the expected life of this piece of equipment? Not that these are not vital issues to address, but we all understand that unless you master the fundamentals, no amount of glitz can mask bad quality. These mixers exist in a variety of shapes, sizes, and cleanliness levels. The following are a few key aspects that may have an impact on the quality of your final product:
The company is the world’s best horizontal ribbon mixer supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
Do you own a bakery business? Are you selecting the proper mixer for a pastry shop? a few factors must be considered. These factors include how much room do you have for a mixer? What precisely you are trying to mix? and how big the size of your mixer should be? If you’re blending something more than dough, a horizontal or planetary mixer can be an excellent choice. If you are only mixing dough and it is critical to keep your dough at a specific temperature for perfect results. The manufacturing of baking mixes is a common approach in the food-feed business. The flour and water foundation components, as well as other components, are blended at high viscosity levels which are entirely free of lumps. They are blended in the shortest time possible by utilizing distinctive mixing elements and further installed shearing heads.
Horizontal mixers use a spiral blending system with tube loops for air – conditioning that is embedded in the product. These mixing devices are especially well-suited for non-destructive mixing procedures. The distinct heat zones are unique in this configuration. They are used to achieve ideal mixing and temperature distributions. The mixer is available with or without a scraper. The horizontal spiral mixer for air – conditioning purposes, not only aids in the production of excellent lumpy products, but also in optimizing processing times.
Top-star Horizontal Mixer manufacturer is ideal choice for gentle material homogeneity. They are a perfect choice for the preparation of solid mixes, pasty mixtures, or even solid-liquid combinations, Powder blender to heavy-duty versions is available. Even small volumes can be fed into the mixer manually. Highly abrasive goods, which are also utilized in construction, are processed in machinery with an internal hard-metal plate liner.
Topstar Horizontal Mixer manufacturer should be your first choice because our products are designed for efficient, automated procedures in a wide range of industrial applications. Our mixers are used for a variety of applications, including the manufacturing of propylene particles in the chemical sector and flour combinations for the food industry, as well as fly ash moisture control in the power station engineering sector and the manufacture of cement mixtures for building materials. This means that top-star mixers provide operational excellence throughout the board.
The top-star horizontal mixer is entirely built of high-gauge steel and is distinguished by stainless steel bowl; sanitary design for easy cleaning; high power motor. A display control center, buttons, indicator, and a PLC for dish setup and data saving comprise the electrical dashboard.
Our horizontal blenders are commonly used in the following applications:
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