Optimizing production is essential for any manufacturing operation. While every phase of production is indispensable, end-of-line automation is especially important for ensuring products are ready for the next part of the supply chain. However, the challenge lies in balancing operational efficiency with secure product packaging to avoid damage during transport.
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Modern factory operations rely on case packing machines as a key innovation to maximize performance, reliability and return on investment (ROI). If you are interested in understanding the answers to: what is a case packing machine, what are the benefits of case packing machines and how can they improve your operations, this guide covers everything you need to know to achieve higher performance and long-term success.
A case packing machine automates the process of placing finished products into cartons, trays or shrink-wrapped packages. Positioned at the end of the production line, these machines ensure your manufactured goods are efficiently packaged and ready for palletizing, shipment, and distribution.
By replacing manual labor with precision-engineered automation, case packing machines enhance end-of-line efficiency, reduce errors, and improve throughput. They help eliminate common challenges such as inconsistent packing, slow cycle times, and quality fluctuations.
Case packing machines are becoming a standard feature in manufacturing operations, especially for products such as beverages, food, personal care and industrial goods. By automating this process, manufacturers can achieve consistent packaging quality while maintaining the productive pace required to meet growing market demands.
Manufacturing facilities can improve production with case packing machines. However, the type they need can depend on factors like their product, packaging format and production objectives. Some case packing automation solutions can include:
Key Features:
Shrink wrappers bundle products together using heat-sensitive film that shrinks tightly around them. The products pass through a heat tunnel, where the film contracts and secures them firmly. This method ensures product stability during transit and offers protection against dust, moisture and tampering during shipping.
Key Features:
Wrap around case packers form a carton case around the product rather than the less efficient practice of loading products manually into a pre-formed box. The machine wraps the products tightly in a single, continuous motion. This method improves packaging strength and often results in material savings. It’s ideal for high-volume operations seeking maximum packaging efficiency.
Key Features:
Combination packers offer flexibility by performing multiple packing styles within a single machine. This is suitable for manufacturers handling different products requiring different packing solutions, such as shrink wrapping, tray packing or case packing. Combination machines provide a versatile solution tailored to dynamic production requirements without investing in multiple systems.
Key Features:
Tray and lid packers place products into a tray and then seal them with a protective lid. This method offers excellent product visibility. It is commonly used for consumer goods requiring strong merchandising appeal while ensuring secure handling.
Key Features:
Designed for heavy or bulky products, horizontal shrink bundlers provide reinforced bundling that can withstand rugged shipping and storage environments. They can securely package heavy or large items by applying shrink film horizontally around product groups. These machines are often deployed in industries with high-stress production, such as beverage, building materials and automotive supplies.
Key Features:
Shrink bundlers and horizontal baggers group products together with minimal secondary packaging. They apply a shrink film around products horizontally, then seal and shrink-wrap them, optimizing material usage and offering flexibility. They are particularly useful for irregularly shaped products that cannot fit in a regular box or when secondary packaging needs to be minimized.
Manufacturing operations constantly strive for efficiency. As demand increases for your product, it’s imperative that you improve production with case packing, as it is the final step before palletizing your products and having them shipped. While securing your goods is important so that they reach your partners or clients in good condition, your operations shouldn’t compromise on efficiency.
By investing in case packing automation, your operations can see measurable improvements in production. Here are five benefits of case packing machines:
After your products are manufactured, manually packing them into end-of-line packaging can cause production bottlenecks. Automated case packing systems can dramatically reduce inefficiencies at the end of the production line.
Machines can operate continuously at high speeds while producing consistent quality. This ensures that higher output targets can be met or exceeded without compromising how secure your goods are for transport. The efficiency also helps your business avoid the risk of bottlenecks. This is particularly helpful if production needs to scale during seasonal demand or if your business plans require increased production output.
Manufacturers experience faster cycle times and smoother transitions between product runs. This enables facilities to meet larger order volumes, reduce lead times and better adapt to fluctuating market demands. As a result, your operations can experience faster time-to-market, improved responsiveness to market demands and a stronger competitive edge.
Poorly packaged products risk damage during handling, transportation and storage. This can result in revenue losses and impact your bottom line. Manual packaging has risks of inconsistent output and inefficient practices.
Proper case packing significantly reduces product damage throughout the next steps of the supply chain. Automated systems ensure each product is securely placed and packaged, minimizing the risks of crushing, breakage or contamination.
With precise, secure packaging, manufacturers can reduce losses caused by returns, replacements and customer dissatisfaction. This protects the product’s integrity and your brand's reputation, in addition to your bottom line.
Manual packing is labor-intensive, inconsistent and prone to human error. While machines require a higher upfront investment, your operations can improve production with case packing automation systems tailored to your existing process. With the right machine, you can experience a positive ROI with consistent packing and minimal operational costs.
By investing in case packing machines, manufacturers reduce dependence on manual labor and lower operational costs. This also creates a safer, more ergonomic work environment, as employees will no longer handle lifting heavy loads. These labor resources can then be reallocated to higher-value activities, such as quality assurance, process optimization and customer service, leading to overall operational gains.
Automated systems monitor and control critical variables such as alignment, sealing and labeling, ensuring every package meets strict quality criteria. By automating your end-of-line packaging, you can ensure that every package is handled identically, minimizing variation and elevating overall packaging quality.
Achieving consistency is crucial for brand image, as it impacts how buyers perceive your brand and the quality of your products. Additionally, compliance with regulatory standards and retailer requirements may also be necessary.
Modern case packing machines are designed with material optimization in mind. While manual packing has a risk of errors that can lead to wasted resources, machines can precisely control material use.
These systems minimize material waste and maximize resource utilization by leveraging technology to handle film tension, carton dimensions and shrink ratios. This results in significant cost savings and supports corporate sustainability initiatives by reducing the carbon footprint associated with packaging operations.
OCME USA stands at the forefront of end-of-line innovation. With decades of experience and a relentless focus on performance, reliability and ROI, we have earned the trust of leading brands worldwide.
Our case packing solutions are engineered to be flexible, customizable and scalable for any manufacturing operation. Whether you need a high-speed shrink wrapper or a multi-functional combination packer, we tailor each system to your specific operational requirements. Our emphasis on modular designs, energy efficiency and intuitive controls ensures that your investment delivers immediate and long-term value.
Beyond our reliable equipment, OCME USA is a strategic partner committed to our customers' success. We provide full lifecycle support from consultation and installation to training, maintenance and upgrades. This ensures optimal uptime and continuous improvement.
By choosing OCME USA, you gain access to a trusted ally dedicated to enhancing your production capabilities, protecting your products and maximizing your ROI through cutting-edge technology and world-class service.
Investing in case packing machines is a strategic move that enhances throughput, quality and profitability. In a competitive market, the right end-of-line solution is key to staying ahead.
Elevate your packaging operations with OCME USA. Contact us today to request a quote or get more information about our innovative case packing solutions.
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The Jacob White TFS carton sealing machine is ideal for smaller production-run tissue packaging operations and allows the operator to erect the carton and load the product by hand.
The loaded carton can then pass through the machine for final adhesive application using hot-melt applicators and discharged from the machine fully sealed, improving consistency and accelerating distribution.
Introducing a manual tissue packaging solution can create vital consistency in packaging and significantly improve operational output. The TFS enables increased quality control and efficiency, giving smaller manufacturing operations greater control over scalability.
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This type of tissue packaging machine assists in larger operations and offers an on-demand system. Cartons are loaded by the operator, and once activated, automatically picks and erects the specific cartons using a rotary vacuum system.
The open carton is folded on the load side, ready for the operator to add the product. Powered side belts complete the sealing process and discharge the finished, fully packaged product. With variable speeds and carton size options with no parts changes required, this machine is perfect for tissue and hygienic product packaging.
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Our hygienic product and tissue packaging machines are also available with automatic cartoning options. This means that the automatic cartoner can erect cartons using vacuum pick up from a loaded magazine feeder, using product detection.
The product can be automatically or manually loaded into a product bucket, which slide over the opened, erected cartons. This allows for controlled, close loading of the product at the point of load.
This type of machine also has a failsafe if products are not loaded correctly or at all, enabling a QC ability before the final glue and seal process.
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The CP-400 offers user-friendly packaging in any environment and is fully suitable for clean use, making it ideal for tissue case packing. This machine is capable of running all types of packaging and can be supplied with product collators to suit your products and environment.
Whether you need flat packaging, multi-pack packaging or shelf-ready display tissue packaging, this machine can handle it all.
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The HS-T 6 was developed especially for tissue packaging and is one of the latest additions to the Jacob White range. This machine offers a fully automatic, fully-compliant solution.
Cartons are handled automatically, erected by a 5-arm rotary system and placed onto moving carton flight chains. Using linear sliding product buckets, the HS-T 6 ensures full product control at the point of loading.
Protected by clear Perspex hinged guards, visibility is enhanced at this key point and further quality control enabled. The easily-removable guards also make routine maintenance and cleaning faster and easier.
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Tissue products typically require a clean packaging environment to maintain the increasingly higher hygienic standards associated with the sector and the mitigation of the spread of disease. In recent years, fast-paced changes to safety regulations and hygienic standards have created additional challenges for packaging lines across the world. Coupled with increasing demand for tissue products, this has led many operators to work towards automation as a solution.
Recognised in many sectors as the answer to a wide range of challenges, the introduction of automation can help to improve hygienic standards by minimising human interaction and creating a ‘hands-off’ approach. Our tissue packaging machines are designed and developed to meet this essential requirement and are manufactured from high quality stainless steel, delivering food-safe standards.
Jacob White offers several types of machine suitable for hygienic product and tissue packaging, which can be tailored to suit the needs of our clients individually. With options for manual, semi-automated and fully automatic solutions, we can tailor a fully compliant tissue packaging line for operations of all sizes. Talk to us.
Jacob white, founded in , is justifiably proud of its reputation throughout the world as one of the most versatile manufacturers of cartoning equipment. Our machines deliver high-productivity and versatility for even the most delicate tissue products through the entire packaging process.
The company produces a varied range of standard and custom-built machines which erect, fill and seal cartons to any degree of automation. Our machines are perfectly suited to a clean packaging environment and can easily handle delicate tissue products.
We have gained an industry-wide reputation for our ability to manage these traditionally hard-to-handle products. As a result, we have worked with businesses of all sizes all over the world, from big brands to small operations and emerging start-ups. Talk to us and let us help you implement a tissue packaging solution that provides a scalable, cost-effective approach for your needs.
Jacob White has invested in the most appropriate computer technology to aid and speed the design process. Every machine is uniquely tailored to suit the individual range or type of products. We have achieved high levels of success in this field through a unique understanding of tissue packaging, cartoning and product handling.
The result can be demonstrated by highly innovative solutions to sensitive or difficult packaging problems.
How can a tissue packaging line adapt to multiple sizes?
Jacob White tissue packaging machines can have the option, on semi- and fully-automated models, to adapt to multiple sizes. This is done via a digital display and involves minimal change in parts, minimising downtime and training.
Can tissue packaging become hands-free?
With a fully automatic tissue packaging machine, such as the HS-T 6, it is possible to almost negate the human interaction element. With the unique tailoring in this machine, these traditionally flyaway products are fully controlled during loading processes, including box and carton erection and sealing.
What considerations should a business make when choosing a machine to package tissue products?
From physical space and energy usage to operational processes and meeting industry standards, there are many factors for a tissue packaging business to consider when planning the implementation of automation. Jacob White works closely with our clients to truly understand the business and its needs before recommending or tailoring any machine.
What types of tissue packaging machines do you offer?
We build and supply manual, semi-automatic and fully automated tissue packaging machines to streamline every part of the line, from carton erection to end-of-line case packing.
Can your packaging machines handle both family-sized and cube tissues?
Our tissue packaging machines can handle a wide range of box and cube tissues, wet wipes and feminine hygienic products. Using a digital interface, machines can adapt to multiple sizes and packaging types quickly, with minimal parts changes required.
Are your tissue packaging machines customisable to meet specific requirements?
Jacob White tissue packaging machines can be fully tailored to meet very specific requirements. We work closely with our clients from the consultation phase to determine precise needs, goals and existing operational practices to ensure the right solution is implemented.
What is the production capacity of your NS-X 6 tissue packaging machines?
The NS-X 6 automatic cartoner has an extensive, variable speed range, which is subject to size and board type and quality. It is capable of handling and packaging tissues at speeds of over 140 cpm.
Find out more about our tissue packaging solutions in action. Read our case studies below.
If you want to learn more, please visit our website Box Tissue Packing Machine.