5 Reasons Why Your Business Needs Automatic Reciprocating Spraying Machine？

3 Reasons Why You Need a Robot Spray Painting Machine

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This is a question most often asked by smaller companies employing no more than a dozen staff. As the market becomes more demanding in terms of lead times and quality standards, manual spray coating techniques have a number of drawbacks.

You may not realise, but transfer efficiency is no higher 25% and often the pieces need to be re-sprayed when the quality achieved is not in line with the customer’s expectations. Such issues are putting pressure on small outfits using manual labour and the pressure is felt not only by the owners, but also by the operators themselves.

Reworking products also takes time, not to mention the cost of extra lacquer and labour, and it leads to inevitably longer delivery times, something your customers will not appreciate. Reworks can be avoided.

Switching from manual to automated spray coating may seem like a step into the unknown for some companies, but the return on investment will soon be felt. An initial investment with some reorganisation of floorspace will be necessary. One or two operators will need to learn a few basics before being able to program the equipment, but once this is done, they will only need to oversee the process, load and unload workpieces and keep to schedule. What you will notice is that coating quality consistency will no longer depend on which operator is spraying, how much coffee he had or whether he is spraying well at 9 a.m. or spraying as best he can at 5 p.m. – it makes a difference!

How will an automatic spray coating machine improve all this?

Firstly, you will obtain the same quality without any variations, so once it is satisfactory, you just need to push a button and let the machine accomplish the rest.

Secondly, you will save on lacquer because transfer efficiency will increase significantly, in some instances reaching more than twice as much compared to manual spray coating.

Thirdly, your production efficiency will increase and consequently delivery times will be reduced, so you can accept more business and maybe extend your customer base.

Fourthly, labour costs can be cut because you only need one operator to manage the programming and supervision of the equipment, as well as loading and unloading the pieces.

So what are the 3 reasons?

Simple, we have created several spray coating solutions, but many of these are sophisticated machines handling complex geometries, processing on flatbed or overhead lines and using special anthropomorphic robots.

Aohai Coating Equipment supply professional and honest service.

But there are 3 solutions which represent a perfect first step into the world of automated spray coating:

CNC Spray Machine

Reciprocating Spray Machine

Robot Pro

Before you make a choice, there are a few things to consider. Base your decision on the goals you aim to achieve, not on your current capacity. Consider your need to make frequent colour changes; in this case you should opt for CNC Spray Machine , an excellent solution when dealing with frequent colour changes or several small batches. Reciprocating Spray Machine can be fitted with one central or two lateral arms, and is good for small to medium outputs. Robot Pro will be suitable for handling medium to large volumes and can be fitted with a number of optional features.

If you are keen to learn more about moving from manual to automated spray coating, our experts will be happy to personalise the solution according to your real needs.

So if you are ready to explore the new potential awaiting you and your business, contact us for more details.

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Post time: Dec-26-

An increasing number of industries require high-precision paint spraying for complex parts and difficult-to-spray objects and materials. In such demanding circumstances, it is crucial to use applicators that provide optimal transfer efficiency and reduce waste to a minimum.

Graco’s ProBell® Applicator series offers a range of versatile high-performance paint applicators that use advanced rotary bell applicator technology. Through the atomisation of paint and coatings into fine droplets, it can achieve transfer efficiency rates of up to 95%. Combined with exceptionally precise spray patterns via shaping air and electrostatics, the applicator achieves consistent high-quality results.

The ProBell is an invaluable asset for automatic painting applications in a wide range of industries including automotive tier-1 and tier-2 suppliers (bumpers, rims, shock absorbers) as well as companies manufacturing tubes, cylinder-shaped objects, extruded aluminium parts and glass. It can be mounted in a fixed position, on a reciprocating arm or on a spray robot.
 

The ProBell's benefits at a glance

Much like paints and coatings, mixing equipment, spray robots and booths, applicators are constantly being improved and adapted to the latest business requirements. So how can the ProBell help you achieve better results and meet your objectives?

• Superior finishing quality
  The ProBell yields consistent and reliable results thanks to its top-quality advanced technology. Its fast-spinning rotary bell atomises paints and coatings into minuscule droplets that easily find the surface of the object to be sprayed and leave you with a superb finish.
  
  
• Widely deployable
  Graco’s rotary bell atomisers can be used with or without electrostatics and are compatible with an exceptional variety of materials, including solvent-borne and waterborne materials. The ProBell’s spray patterns can handle any type of complex shape or object thanks to its sophisticated dual shaping air system.
  
  
• Efficient use of spray materials
  The ProBell can help you reduce waste and expense by improving transfer efficiency up to 95%. It achieves this through the combination of fine rotary bell atomisation and the wraparound effect obtained with electrostatics. It will also boost your production speeds and increase your spraying precision considerably, as it is precision-balanced for low vibration up to 60,000 RPM.
  
  
• Designed for automation
  ProBell applicators come in a wide range of configurations to fit any spraying context. Depending on your equipment, you can opt for a Hollow Wrist Robot, Solid Wrist Robot, Fixed Mount or Reciprocator Mount. The ProBell’s compact size also makes it ideal for lower payload robots or reciprocators. It can easily be integrated into a new or existing set-up and further equipped with specific controllers to manage all your spray parameters.

Give it a try

Are you ready to experience the ProBell’s high-precision finishing quality first-hand? Take a look at the many ProBell product configurations and let the results speak for themselves.

If you are looking for more details, kindly visit Automatic Reciprocating Spraying Machine.