3 Things You Must Know about Buying a Quality Biochar Briquette Machine
3 Things You Must Know about Buying a Quality Biochar Briquette Machine
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When you want to buy a high quality and suitable charcoal briquette making machine, you need to know the detailed information about machines. Such as raw materials selection, feeding requirements and binder usage. So we especially summarize the 3 things commonly inquired about biochar briquette machine from our customer feedback as follows:
What materials are suitable for using in charcoal briquette machine?
Various materials
Usually, biochar briquette machine can be used to press various powders such as coal powder, iron powder, coking coal, aluminum powder, iron filings, iron oxide scale, charcoal powder, slag, gypsum, tailings, sludge, kaolin, activated carbon, coke powder, 'etc. Its purpose is to reduce dust, control bulk density, recycle and improve transportation characteristics, etc. And in 4 types of charcoal briquette machine, these materials are more suitable for charcoal ball press machine. Then it can also make various fertilizers.
Materials disposal
When you prepare to use these materials to make charcoal briquette, you need to process them. For this, grinder machine is necessary. There are some shredders for your choice. Such as hammer mill, Raymond mill, etc.
What are the feeding requirements of the char-molder?
There are some requirements for feeding materials to make high quality charcoal briquettes. The following are the detailed information:
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You should control the particle size to be less than 1mm, accounting for 30-40%; particles of 1mm to 2mm should account for about 30-40% and large particles below 3mm should account for about 10%.
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The water content need to be adjusted at 8-10% (the amount of water has a great influence on the formation of briquettes, a little more and a little less makes a big difference. So you need to pay special attention to ensure uniform water content).
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The material supply must be satisfied. It is advisable to use a screw feeder with adjustable speed, and observe the amount of returned material to adjust the supply of new material. For this, you can feed materials more evenly.
What are the precautions for using the charcoal briquette press machine?
If you want to buy a high quality charcoal briquette making machine, you must pay attention to these precautions,which can use for a long time.
The temperature of the bearing
When using the charcoal briquette press machine, you should always pay attention to the temperature of the bearing. Because once the bearing temperature is too high, it is easy to cause damage to the equipment. Generally speaking, the temperature of the bearing must not exceed 70 degrees. Because the normal temperature is between 40-60 degrees. But if it is not in this range, it is necessary to stop the machine in time for inspection.
Let the machine run idle
Before the charcoal molding equipment starts to run, it is best to let the machine idle for 20 minutes before starting to add materials. Why? Allowing the charcoal briquette machine to run without a load gives it time to reach the necessary operational temperature. And this is particularly important for components that may expand slightly when heated, ensuring a proper fit and reducing the risk of mechanical stress or damage.
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Biomass Briquetting Process
Referring to biomass briquetting process, we have to talk about wood briquette press first of all which plays an important role from biomass wastes to fuel briquettes. Briquetting is more than just briquetting. It is a complicate production line including chipping, crushing, sifting, drying, conveying and packing. So a series of auxiliary machinery is needed such as wood chipper, crusher, screener, dryer, conveyor and packager.
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The TOP 6 Factors You Should Notice To Produce High Quality Briquettes
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Raw Material Type: Lignin content of wood and agro wastes act as adhesive in the whole briquetting process. It helps binding the biomass pieces or powder together coherently under high pressure and high temperature. Actually, different materials have different composition and characteristics. So they have different performances in the briquetting process. Wood materials for example, can be divided into hard wood such as pinewood and soft wood such as xylosma. Technically, soft wood is easier to process than hard wood. But with years of experiences, we have also offer perfect solutions for hard wood briquetting production. To ensure the quality of final briquettes and improve the production capacity, ABC Machinery can design the models of briquette machines depending on your specific biomass materials.
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Crushing and Screening: As is motioned above, a series of preprocessing is needed before feeding the materials into a briquette making machine. The purpose of preprocess is crushing and purifying. The feedstock with improper size and unwanted impurities will not only affect the briquetting result but also damage your manufacturing machine. The materials size is required to be 3-4mm before further processing. So crushing and screening cannot be ignored.
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Moisture Content: Ensure the moisture content is around 10%-12% before enter briquette machinery. Drying equipment is needed to meet this requirement.
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Appropriate Feeding Speed;
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Compression Ratio: Briquette making machines are designed with different compression ratio to adapt different biomass and wood materials. So when choosing a manufacturer, pay attention to the compression ration can check if it can be customized to meet the requirements of different raw materials.
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Temperature: It is another factor you should pay attention to. Generally, there is a heating coil (heater) equipped on the briquette presses. Ensure to turn on the heater before run the briquette press machine, so that there is sufficient heat generated during the pressing process to melt the lignin in the biomass feedstock. Adjust the temperature by feed in some practice materials. In most cases, heating temperature should be kept 170-350 degrees Celsius.
Suitable Biomass Materials for Briquetting Production