Reel Wrapper is a machine specially designed for packing paper, film, foil, and similar materials manufactured in reels.
There are two types of Reel wrapping machine are available in the market as per your need:-
1.) Firstly,Axial wrapping
2.) Secondly, Radial wrapping
Axial Wrapping: In the axial wrapping the machine is designed to apply layers of film across the face diametrically and wrap them along the longitudinal axis.
Radial wrapping: In radial wrapping, the machine is designed to apply layers of film across the whole outer surface of the reel.
You can opt and select the machine as per your need and convenience.
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There are also three types of Reel wrapping machine based on size:-
1.) Manual Reel wrapper
2.) Small size Reel wrapper
3.) Big size Reel wrapper
The longitudinally applied wraps are moved along the periphery with uniform overlap forming a cocoon type packing. This packing is completely Moisture & Dustproof and protects the product.
The Reel Wrapper is a state-of-the-art machine having provision for wrapping reels over a wide range of diameters and lengths.
however, If required you can design this Two-in-One machine that can be instantaneously switched over from Reel Wrapping mode to normal pallet stretch wrapping mode by a selector switch.
Moreover, Further, If you need then this machine can be easily integrated into conveyor lines.
Paper, Film, Foils, etc., in Reel form, cannot be easily wrapped with protective wrappers manually due to their heavyweight. Reel Wrapper, a “PACMACHINE” prestigious award winner, is suitable for the above products.
The machine uses 440V, 3-phase, 15 Amps power supply. It can stretch wrap Reels of various sizes in width & diameter, weighing even up to 1.5 tons, into a cocoon type packing. Whenever needed, it can be easily & instantaneously changed over from Reel wrapper to fully automatic Pallet Stretch wrapper.
Electronic drives and microprocessor-based cycle programmer cum monitor ensures uniform consumption of film for all the reels & pallets, once we preset. For the economical consumption of the stretch film, the inbuilt powered pre-stretch unit stretches the LLDPE stretchable cling film up to 300% before wrapping over the reel/pallet.
This method of packing gives the reel/pallet, protection from dust & moisture and ensures longer storage life while keeping the packing cost very much low, compared to packing them with Craft Paper / Hessain cloth, etc. Industries like Paper Mills, Film Manufacturers, etc., can install this machine and save enormously in their packing costs, in labor costs, in the time taken for packing, etc.
There are certain features available in this machine:-
1.)Firstly,Can be used as Reel Wrapper and Pallet Wrapper & Change-over is by a single switch.
2.) Secondly,Counter gives Stretch % applied & quantity of Film consumed in each Reel / Pallet.
3.)Thirdly,Provision for a wide range of reel diameters.
4.) Various levels of protection can be achieved by using flexible control of turntable and Reel speeds.
5.)Completely automated machine.
6.)Sturdily built for handling reels up to 1.5 tonnes by weight.
7.)Low profile height of turntable for easy loading and unloading of reels.
8.)Pit mounting of the machine is possible so that loading & unloading of Reels is at Ground Level.
9.)Applies pre-stretched film delivered from State-of-Art Powered Pre-Stretch Unit.
10.) Film stretch percentage can be easily adjusted to optimize film consumption and provide sufficient protection.
11.)Ideally suited for paper, film foil, tire cord fabrics, and similar materials produced in reel form.
12.)Reduce the use of film with the stretching size of the film with our unique reel wrapping machine.
This machine will pay back its cost very soon, because of these advantages. Which are as follows:-
1.) Firstly, Protection from moisture dust and Foreign Particles
2.) Secondly,Save Packaging time and Labour
3.) Thirdly, Prevents telescoping of film rolls
4.) Easy identification of a wrapped product
5.) Globally accepted form of packaging
6.) Uniform packing
It can be applied in various industries Like Film Rolls, Laminated Rolls, BOPP Tapes, Paper rolls, wire Rolls. Let’s explain all these uses in particular fields:-
1.)Firstly, In Paper industry:- The paper industry comprises companies that use wood as raw material and produce paper, paperboard, and other cellulose-products. The paper industry is a global market.
and that’ why it uses various types of machinery for different operations. The paper industry mainly uses reel wrapping machines to wrap and give safe effective layers to its products.
If you are thinking about starting the paper industry this machine is must necessary to help your packaging queries.
2.) Secondly,In Radial Tire industry:- The radial tire industry is particularly designed for vehicle tires. To overcome questions related to the packaging of the tire can easily solve with a Reel wrapping machine.
Many industries use this machine for their ease.
3.)Thirdly,In Laminated Roll Industry:- Lamination is the process of applying a thin layer of plastic to paper or card sheets to enhance and protect the printed Rolls.
lamination is often used for packaging and therefore packaging concerns various Laminated industries use Reel wrapping machines.
4.)most importantly, In Irrigation Industry:- Irrigation is the process of applying controlled amounts of water to plants as needed. Irrigation helps to grow agricultural crops, maintain landscapes, and revegetate disturbed soils in dry areas and during periods of less than average rainfall.
In the irrigation process, they are using various types of machines and they also use some machines for their packaging purpose. They are as follows:-
1.) Flat Drip wrapping machine
2.) Round Drip wrapping machine
5.)Trade Rubber Industry:- Trade rubber industry is which manufactures a huge amount of trade rubbers. The reel wrapping machine is taken in concern for the packaging ease of their trade rubbers.
6.)PP Rope industry:- The bundle of PP Ropes is manufactured by Various PP Rope industry. PP Ropes having good knot ability and moisture resistance also have high mechanical durability.
For the packaging ease the PP Rope industry use reel wrapping machine for wrap PP Ropes.
Orbital stretch wrappers allow you to quickly and efficiently wrap almost any object in flexible packaging film but the benefits of this versatile, cost-saving technology go far beyond that.
Let’s take a closer look at what a horizontal orbital stretch wrapper is, and break down some of the immediate and long-term benefits of adding one to your packaging workflow.
Orbital stretch wrappers (also known as ring wrappers, horizontal wrappers, or ringers) were introduced in , and are designed to bundle items and to protect surfaces from debris and damage. The film can be applied in specific sections or across the entire surface at high rates of speed.
For more than three decades, orbital wrapping machines have excelled in the following industries: woodworking, millwork, metals, extrusions, paneling and flooring, window and doors, textiles, and many more. We also have a unique c-style machine that wraps through open objects like tires, rolled products, rings, coils, and window frames.
By automating the horizontal wrapping of almost any item, orbital wrappers make it easier to package materials quickly and cost-effectively, boosting your plant capacity.
Other benefits of our orbital wrappers include:
Orbital wrappers typically come in one of three main designs. Depending on the application or the level of automation a handling or packaging application requires, users can choose between:
All orbital wrappers have a ring with a stretch film reel carrier that will apply film as the ring spins around the product. They can be impulse controlled by foot pedal, hand pendant, or managed by a PLC.
Modern orbital wrappers from suppliers like Handle It® come standard with dual film reels, automatic clamp and cutting along with a high degree of safety built in like a fully enclosed ring so that moving parts are not exposed and a blade guard to prevent injury. Our controls range from simple dial controls to advanced HMI touch screens with user friendly interfacing and simple to control parameters.
For more reel stretch wrapperinformation, please contact us. We will provide professional answers.
Fully automatic orbital wrappers are integrated with conveyors and enable you to completely automate the wrapping process, increasing the gains of labor savings and time savings and injury prevention.
C-style orbital wrappers require items like window or door frames, rolls of piping, or tires to be placed on a rotating table that allows a moveable ring to pass through the center of the object.
Check out this video to see how a Handle It® C-style orbital wrapper quickly and efficiently wraps a tire.
Now let’s consider eight specific ways that orbital wrappers benefit your operation through clear gains in performance, quality, and efficiency.
Automatic and semi-automatic orbital wrappers make wrapping long, narrow products fast, efficient, and easy, allowing you to eliminate bottlenecks at your packaging station and boost your overall handling capacity. We can specify the exact machine and options for your required application.
Packaging can be a pinch point in many manufacturing, warehousing, and distribution operations as workers struggle to wrap large, heavy, or irregular items.
Orbital wrappers automate this time-consuming process, boosting efficiency up and down your line. All Handle It® orbital wrappers come with dual film rolls, auto film clamp and cut along with some of the fastest ring speeds in the industry.
Machine wrapping improves the quality and consistency of your packaging. You’ll improve the protection of your products during shipping and handling and protect the items around them.
Orbital wrapping provides both the load containment of the film along with the coverage to help prevent dirt and debris and surface scratches that a strapping machine could not. You can also apply bubble rolls, foam or cardboard prior to wrapping to give your product additional protection. The stretch film of the orbital neatly bundles this additional protection layer.
With effective orbital wrapping, you’ll often deliver a similar or better level of protection while consuming less film or other materials. You’ll save on material costs while improving your environmental footprint.
By wrapping your materials more effectively you will also often be able to reduce the size of your packaged products, allowing you to save on shipping costs or store items more efficiently.
Lifting and handling heavy items like cabinetry or tires is hard and hazardous work. Protect your workers from injury by automating the wrapping of bulky, heavy, and awkward objects.
Horizontal orbital wrappers are designed to improve the safety and ergonomics of packaging work, especially when integrated with other handling equipment, significantly reducing the risk of accidents or absences due to injury.
Our machines also have safety built into the design. Things like our fully enclosed ring, guarded blades and LED lighting to alert if there is an emergency stop.
Orbital wrapping equipment reduces the labor needed for any packaging operation while boosting capacity and thereby dramatically increasing productivity.
With labor in short supply, you’ll get more out of your available workforce and will free up staff to add value to your operation in other ways.
Wrapping every item evenly and consistently not only reduces waste, it also ensures everything you ship or store is equally well protected. Reduced breakage, damage, and returns over time equates to a measurable increase in quality.
Through consistent packaging, you’ll also provide your customers with a more attractive and recognizable product.
Horizontal orbital wrappers are designed to be versatile enough to handle a wide range of packaging shapes and sizes, but they are also customizable to meet your specific product and process needs.
Talk to a reputable supplier like Handle It® about the right orbital wrapper for your process, and how we can help you integrate wrapping equipment with your workflow and existing machinery for maximum efficiency and savings.
Automated horizontal stretch wrapping equipment offers immediate bottom-line benefits to your company including increased productivity and savings on labor, materials, shipping, and overheads.
The biggest benefit of your investment in an orbital wrapping machine, however, lies in consistent improvements over time in quality, operational productivity, and your ability to deliver on promises.
Handle It® offers a variety of automatic, semi-automatic, and C-style orbital wrappers suitable for a wide range of industrial warehousing, storage, and distribution applications. All Handle It® orbital wrappers are:
Handle It® products are composed of only the highest-quality components and are supplied with some of the shortest lead times. We test and pre-program every machine prior to shipment and we back up our equipment with our industry-leading three-year warranty.
Contact us today to learn more or click below to find out how a Handle It® orbital wrapper can add consistent value and long-term return on investment to your packaging operation.
Save Time & Money With Our New Orbital Wrapping Machines
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