Sophisticated automation packages are prerequisite for state-of-the-art quality steelmaking. Primetals Technologies has always been a driver of innovation in this area, especially also providing expert technological packages and models that cover all aspects of the continuous casting process.
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This capability is impressively demonstrated by recent advancements in automation solutions from Primetals Technologies that include: DynaPhase, Dynacs 3D, and DynaGap Soft Reduction 3D. This state-of-the-art suite of dynamic secondary cooling and soft-reduction packages take into account thermodynamic effects such as shrinkage and phase transitions, and thereby significantly contribute to direct quality improvements during the solidification phase in the continuous casting process.
The Mold Expert breakout predetection system increases plant availability and decreases maintenance time by prompt alarming. Thanks to its superior performance the Mold Expert system has become the world’s leading system for mold monitoring, with close to 200 installations worldwide. In addition to breakout prevention, Mold Expert provides an ever increasing number of expert packages that are used to detect possible surface defects and inform operators about challenging casting conditions.
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The elements on the casting machine that used to actuate the movements of the mold have been replaced by a leafspring design. The maintenance- and play-free leaf springs have been designed specifically for this application and with a view to an extraordinarily long lifetime.
The leaf springs are arranged and aligned in such a way that they can move only in a perfectly vertical direction. This makes for a much more precise guidance of the oscillating movement and significantly improves the rigidity of the casting machine. Moreover, the new design increases safety while reducing the maintenance effort to virtually zero.
The eccentric drive features the same proven drive precision and enhancements based on experience gained in recent years. The drive acts on four positions of the frame. The oscillation frequency is adjusted by changing the drive speed. Due to the counter-rotation design, transverse forces are avoided. As an option, the eccentric can also be supplied with a system that allows the stroke height to be changed when the machine is in the idle mode.
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