What is the principle of strip packing machine?

22, Jul. 2024

 

Strip Packing Machine Technology (23)

The Strip Packing machine is widely used equipment in pharmaceutical industries mostly to pack tablet capsules & pills in aluminum foil and make them safe & ready to distribute in the market, and with the help of Automation, High-speed Strip Packaging machines are handled by a wide range of tablets and capsules up to units per minute. A kind of packaging machinery known as a strip packing machine is used to create strip packs, a type of pharmaceutical packaging that includes multiple pills or tablets in a single container. The pills or tablets are placed inside the long strip of packaging material, which is then sealed by the strip packing machine. Patients appreciate this sort of packaging because it makes dosage quick and precise. Depending on the volume of production and the type of product being packaged, strip packing machines can range in size and speed from completely automatic to semi-automatic to manual. The machine's architecture can also differ, with some producing strip packs through continuous motion and others through intermittent action.

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Working & Operating Principle:

The operating & working principle of the stripping machine is very simple. The Products feed from the hopper and pass through a SS feeding system and go to heat-sealing roller cavities, the desired laminated foils from the two rollers are drawn on the sealing rollers which pack and seal the products continuously. After that, the Strip is delivered in the desired sizes by passing through vertical and horizontal Gutter assemblies. The strip packing machine packs the different variety of products like coated and uncoated tablets of any size/shape, soft and hard gelatine capsules, lozenges, toffee, chewing gum many others.

Process flow of strip packing equipment:

Strip Machine Model In the Market

In the market following models are available:

Model: (Track) 4  6  8  10  12  Foil Width (MM) 145 (mm) 210 (mm) 260 (mm) 280 (mm) 310 (mm) Output/Min 600- - - ' '

 

Main Features of strip packing machine:

  • This machine is available in different models of 2, 4, 6, 8, 10, and 12 Track, with a capacity from 400 to Tab./min. with max. sealing width of 250 mm with different OEMs in the market.
  • Strip Machine has standardized, and quickly interchangeable change parts as per tablet size.
  • It has an adjustable foil-cutting and slitting device. Noiseless, trouble-free smooth operation
  • Cavity shape and knurl design of choice.
  • Confirm the airtight, leak-proof, and non-defective packing of the product.
  • Suitable for most heat-scalable foils like Paper Poly, Aluminium Poly, Cello Poly, Cellophane, and Glassine Poly.
  • Machines have automatic Feeding, Sealing, Slitting, and Cutting done simultaneously. Therefore, its efficiency is high, meaning production cost is decreased due to the reduction of labor cost.
  • Strip conveyors of various sizes are taken off.
  • The machine will be customized to different sizes and shapes.
  • It can handle different heat-sealable packing laminates.
  • Digital Temperature control.
  • An electrical motor having  415 V/ 380 V/ 3 PH/ 50 CS/ AC Supply.
  • All contact parts are SS316.
  • In compliance with cGMP.
  • The changed parts can easily replace.

Main Parts of the Strip Machine:

  • Hopper with the vibrator.
  • The chute grips the product and centers them to enter into the sealing Roller.
  • The sealing Roller, its temperature can be effectively maintained because of the precise temperature control device.
  • Slitting, the section number and position of the decapitating are easily adjustable.
  • Draw Brushes, tense the strip, and ensures that the Sealing and Cutting are precise.
  • Cutter: The cutting row number can be adjusted as needed.
  • Disc feeding system for odd-shaped products.
  • Performing Rollers.
  • Conveyor belt.
  • Protective grill in front for safety.
  • Electronic temperature control system with an indicator to read foil sealing temperature.
  • A counter sensor for the strip counting and batch number coding system be there.
  • Ensure the Feed chute pusher mechanism is there.
  • All the parts which are directly in contact with the product are made of SS 316.
  • IPC or the HMI is 21 CFR part 11 complied.

Critical Parameters of Strip Packing Machine in pharma

Strip packing machines are widely used in the pharmaceutical industry to package tablets, capsules, and other solid dosage forms in a strip format. Some critical parameters that need to be considered for a strip packing machine in the pharmaceutical industry are:

  1. Accuracy: One of the most critical parameters for a strip packing machine is its accuracy. The machine must be able to consistently and accurately dispense the correct amount of medication into each individual strip pocket.
  2. Speed: The speed of the machine is also an essential parameter. The machine should be able to work efficiently and produce a large volume of strip packs within a short period of time.
  3. Efficiency: The machine's efficiency is another critical parameter. It should be able to minimize the amount of waste generated during the packaging process, reduce downtime for maintenance, and optimize the use of resources such as power and materials.
  4. Quality: The machine must ensure that the strip packs produced are of high quality, with each pocket filled uniformly, and the strip packed correctly.
  5. Flexibility: The machine should be flexible enough to handle different packaging formats and sizes to meet the diverse needs of the pharmaceutical industry.
  6. Safety: The machine should be designed with safety features that protect the operator and the product from contamination, damage, or any other hazards that may arise during the packaging process.
  7. Compliance: The machine should comply with regulatory standards set by the relevant authorities, such as FDA, cGMP, and ISO . This is important to ensure that the products packaged meet the required quality standards and are safe for use.

Conclusion:

When any pharma industry will plan to purchase a strip packing machine, they are working on a beneficial feature of the strip packing machine is that automatic feeding, sealing, and cutting of the packets can be done simultaneously. They require a high-efficiency machine that decreases the production cost and can boost productivity with less downtime and less changeover time of the machine which may lead to the growth of their factory.

Certification & Documentations:

Importance of Strip packing machines

Strip-packing machines are of significant importance in the pharmaceutical industry for several reasons:

  1. Increased efficiency: Strip packing machines can produce strip packs at a much faster rate than manual packaging, which results in increased efficiency in the packaging process.
  2. Improved accuracy: Strip packing machines can accurately measure and dispense medication into each individual strip pocket, resulting in consistent dosing.
  3. Reduced waste: Strip packing machines are designed to minimize waste by using only the required amount of packaging material, resulting in cost savings.
  4. Improved product quality: Strip packing machines can produce strip packs that are of high quality, with each pocket filled uniformly and the strip packed correctly.
  5. Compliance with regulatory standards: Strip packing machines are designed to comply with regulatory standards set by the relevant authorities, such as FDA, cGMP, and ISO , which ensures that the products packaged meet the required quality standards and are safe for use.
  6. Increased shelf life: Strip packing machines can produce strip packs that have an increased shelf life due to the use of high-quality packaging materials that protect the medication from moisture, light, and other environmental factors that may degrade the product.
  7. Convenience: Strip packs are convenient for patients as they are easy to use, and medication can be easily carried and stored, making them ideal for travel or use in emergency situations.

In conclusion, strip packing machines play a critical role in the pharmaceutical industry by improving efficiency, and accuracy, reducing waste, improving product quality, complying with regulatory standards, increasing shelf life, and providing convenience for patients.

OEM Manufacturer of strip packing machine:

World wide there are many manufacturers of Strip packaging Machines, Some of the well-known manufacturers are:

  1. SaintyCo
  2. Adinath machines
  3. Elmach Machines
  4. Ganson
  5. Durma Machines
  6. Shree Ambica Industries

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Price of strip packing machine in India:

The price of the strip packaging machine depends on the capacity requirement generally the price varies in between 12 lac to 1 cr.

Frequently Asked Questions FAQ for Strip Paking machine:

How does a strip packing machine work?

Answer: In the strip packaging equipment Products are packed and sealed in a continuous strip after being taken from the hopper through a stainless steel feeding system and into sealing roller cavities by laminated foils.

What is strip packing?

Answer: Medicins like capsules and tablets are packaged using the strip packing method between two sheets of aluminum foil, cellophane, polyethylene, or another type of heat-sealing material with help of these two foils the drug is packed.

What is the difference between strip and blister packing?

Answer: A strip packing and a blister packing is differentiated by a strip pack forming around the tablet or capsule when it is dropped to the sealing area between sealing molds a blister pack has thermoformed or cold-formed cavities. The distinction between blister packaging and strip packaging is challenging, though. After reading this post, you might be able to distinguish between blister packaging and strip packaging, in my opinion. In addition, this page will explain the distinction between a strip pack and a blister pack. Do you understand the distinction between packaging and packing, though?

What is the principle of strip machine?

Answer: The principle of the stripping machine is the products feed from the hopper and pass through a SS feeding system and go to heat-sealing roller cavities, the desired laminated foils from the two rollers are drawn on the sealing rollers which pack and seal the products continuously.

What is strip packing machine?

Answer: Strip packaging machines are used to pack tablets and capsules in the pharma plants.

Which machine is used for packing?

Answer: Primary packaging equipment used for packing in pharmaceuticals like strip packing machines, blister packing machines, cartonator. etc.

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Strip Packing Machines - Capsule/Tablet Strip Packaging ...

Model No.: SB Pack Series

Description

Bhagwati's Automatic high speed packing machine with a capacity up to tablets per minutes. In strip packing machine wide range of products can be packed automatically / semi automatically. To operate the machine is very simple. The product is fed through hopper and feeding device flows to the heat sealing roller cavities, the desired laminated foil from the two rollers is drawn on the sealing rollers which packs and seals the products continously. The sealed strip passes through the vertical and horizontal cutters to get desired strip sizes. Strip Packing Machine Suitable for Strip packs a wide range of product in to easily dispensable strip with economy and speeds. Machine capacity beet-win 500 units to min to units / min with different variety of product like coated and uncoated tablet of any size / shape, hard and soft gelatin capsule, confectionary product like lozenge, toffee, chewing gum as well as electronic devices, among others.
  • Application
  • Specification
  • Features
  • Strip Defoiler


Application of Strip Packing Machine


Strip packing machine is extensively used to pack tablets, capsules, caplets, coated tablets, soft gelatin capsules. The same is also used to pack supari, tobacco, refills, battery cells, mats, bearings, oil seals, steel balls, chewing gum, toffees etc.

Strip packing machine is extensively used to pack tablets, capsules, caplets, coated tablets, soft gelatin capsules. The same is also used to pack supari, tobacco, refills, battery cells, mats, bearings, oil seals, steel balls, chewing gum, toffees etc.


Salient Features of Strip Packing Machine



  • Suitable for most heat sealable foils like aluminum poly, glassine poly, paper poly etc.

  • All parts are standardised which ensures quick inter changeable.

  • There are 5 different models, capacity ranging from 400 to tablets per minute.

  • Trouble free smooth operation




This unit is ideal for recovery of tablets / capsules from rejected foils. The foils are fed in the machine where the tablets / capsules are separated. The machine has adjustable slitters, suitable for strip width of 45 to 90 mm, and is supplied with stainless steel tablet collecting tray etc. All the shafts and rollers are made of stainless steel and the unit is driven by 0.25 hp, 3 phase motor.

Note: Dimensions & Technical Details are subject to change as per customers' requirement without any further notice.

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Dimensions & Technical Details are subject to change as per customers' requirement without any further notice.

Bhagwati's Automatic high speed packing machine with a capacity up to tablets per minutes. In strip packing machine wide range of products can be packed automatically / semi automatically. To operate the machine is very simple. The product is fed through hopper and feeding device flows to the heat sealing roller cavities, the desired laminated foil from the two rollers is drawn on the sealing rollers which packs and seals the products continously. The sealed strip passes through the vertical and horizontal cutters to get desired strip sizes. Strip Packing Machine Suitable for Strip packs a wide range of product in to easily dispensable strip with economy and speeds. Machine capacity beet-win 500 units to min to units / min with different variety of product like coated and uncoated tablet of any size / shape, hard and soft gelatin capsule, confectionary product like lozenge, toffee, chewing gum as well as electronic devices, among others.

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