Buying your first welding machine or sourcing a replacement is often a complicated process. With online welding suppliers, the number of brands and types of welding equipment available is overwhelming and can be a real mine field. We have put together some key points to consider when considering a new welder:
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Budget
Firstly, and probably most importantly when buying anything, is to consider budget. Like anything in life, you do get what you pay for, so it's important to buy well and buy once. If you consider a car for example, a cheap run around (within reason) would probably get you from A to B just as well as a Bugatti.
In welding plant terms though, if you buy a cheap welding machine it can be a mistake. The cheap 'buzz box' type welders lack adjustability, duty cycle (we'll touch on this later) and may make welding much more difficult for the user. It's not uncommon for new welders to become frustrated with welding due to poor results, whilst not realising the equipment can play a large part of the problem. Unstable arcs, inconsistent wire feed in MIG welders and non-HF start in the case of TIG welders are just a few of the disadvantages of buying 'too cheap'.
The cheaper end of the market also tends to have higher low range amperages, which is not good if you want to weld thin materials such as car bodywork. A 35A low end for example would make welding very thin material almost impossible.
Our advice in terms of budget is to buy the best welding machine for the process it is to be used for. If you will only be welding mild steel with TIG, then buy the best DC TIG welder you can afford. Rather than buy a cheap AC/DC machine in case you might like to weld aluminium one day.
New or used
This subject goes hand in hand with budget. Perhaps you can buy a good quality second-hand welding machine from eBay in budget.
The problem with buying second-hand is not knowing the history of the machine: has it been in a dusty welder's workshop for its whole working life or has it been used 10 hours a day, 6 days a week?
Buying too old can be a problem too. OK, the welding machine on the left is an extreme case. A welder which has been out of production for some time may not have the parts back up of a newer model. The welding machine may work perfectly now, but in the future it may breakdown and because you can't get a new component to repair it, its no longer worth anything.
Warranty is another key factor to consider. If you were to buy new, which may cost a bit more, you would be supported by a warranty for peace of mind. Take Jasic welding and cutting machines, they come with an industry leading 5 year warranty on all models. That's at least 5 years of use out of a machine which is good value for money to start with. Outside of this time, Jasic UK can also carry out component level repairs which is far less costly than buying a whole new PCB for example.
With all that said, you may pick up a bargain for a great price with no problems at all; it can happen but it's a risk you take.
Power Supply
Obviously, the power supply you have in your workshop / garage has a bearing on the welding equipment you can run. If you only have a domestic 240V mains supply, you will be somewhat limited to the size of the welding power source you can use. Generally, a machine up to 110 ' 130 amps will run on a domestic supply with your standard 13 amp 3 pin plug. Any bigger and you are into the realms of 16 or 32A supplies like what's required for your electric oven or hob. Welding inverters above around 250 amps will then require a 3 phase power supply like those in an industrial unit.
A 3 phase electrical supply can be installed in residential buildings but would need to be carried out by an electrician which has its own costs to consider. 3 phase welding equipment is more efficient though, so if the welder is to be put to work daily, the installation cost may even be offset by the energy savings over time.
A transformer based machine can supply larger welding currents with a 240V domestic supply but we will explain in the next section.
Power supply requirements are listed on each of our welder product pages. If you are unsure, we are happy to advise on .
Transformer vs Inverter Welding Machine
There are generally two types of power source for welding now. These are the older style transformer machines or the popular welding inverter. Let's take a look at the pros and cons of each:
Inverter welder ' An inverter is much like a computer inside, and often has functions that transformer machines do not, such as infinitely variable wire feed speed. These functions can be nice to fine tune during the welding process. The absence of large and heavy transformer means inverters are generally lighter and can be smaller in size. Power factor correction (PFC) on some machines make them energy efficient too. The image on the left is of a Cebora TIG AC/DC, a very capable TIG inverter.
Transformer welder ' Exactly as described, these machines contain large and heavy wound transformers. A benefit of these machines is their proven technology. You may still see very old transformer machines getting daily use. The technology is simpler than that of the inverter welding machine and hence is easier to repair. Also true is that dust ingress is less of a problem affecting components inside. On the flip side of this though, is their adjustability. Often, a transformer machine is step regulated, meaning it is controlled by stepped switches rather than the infinite control available from an inverter. The Oxford I-MIG for example overcomes this issue by offering fully variable controls and the benefits of the transformer technology. Lastly, it is possible to buy a high amperage welder which will run from a 240V power supply ' something which is not possible using an inverter. The machine on the right shows the Oxford MIGMaker 330, a 330 amp MIG welder which is available in single or three phase.
Duty Cycle
Duty cycle is a measurement of how long welding equipment will run before needing to stop and cool down. Duty cycle is quoted as a percentage, for example 120A @ 35%. In this example, the welding machine can run at 120 amps for 35% of a given time. Commonly this is 5 minutes, so this machine would run at 120A for 35% of 5 minutes (1.75 minutes) before needing to cool down.
Cheaper, less efficiently cooled power sources will have lower duty cycles generally. This can be a factor to consider as it would be very frustrating to weld a bit, stop to cool down and then start again.
Also, If you were to be welding thick material at higher amps frequently, it would be better to buy a welder above the amperage you would use to make sure the duty cycle at that amperage is sufficient.
Material to be welded
What do you aim to weld? This has an impact of the machine needed and the welding process required.
If welding mild steel, MIG, TIG and MMA (Stick) will work providing you use the correct welding consumables. However, you would then consider the environment the material is being welded in, the aesthetics of the weld required and the productivity rate of the process. We will cover this in the next section.
If you were needing to weld aluminium you would require either an AC/DC TIG welder or perhaps a MIG welder. I say perhaps a MIG welder, because it is difficult and you may require a spool on or push pull torch and depending on the aesthetics, a pulsed MIG machine. I won't dwell on this here but if you would like more information, please call our technical team who would be able to assist.
If welding garden gates and carrying out farm yard repairs for example, a stick welding machine may be the correct option for you.
What Welding Process?
This can be a more complicated subject and by now you probably realise which type of machine you would like. For this reason, I will not delve into this subject too far, but here are some main points:
TIG is considered the most skilful of the welding processes, requiring two hands, one to hold the torch whilst the other adds filler rod into the weld pool. TIG welding when done well can produce very good-looking welds. As a beginner, TIG is the hardest to learn. TIG is a good way to weld aluminium but an AC/DC welding machine is required which can be costly. Aluminium requires an AC current which provides a cleaning action during the weld.
Contact us to discuss your requirements of mma 250 welding machine. Our experienced sales team can help you identify the options that best suit your needs.
MIG welding is arguably the easiest process to learn. A Mig Welder is easy to set up, and once set, simply requires the operator to master speed of torch travel and arc length. MIG welding is also highly productive when compared to TIG for example. Laying down a weld is quicker, so it's a popular welding process in production processes.
Stick / MMA Welding ' Stick welding machines are very versatile bits of kit. They are perhaps the most portable welding machine and can be used in situations where shielding gas are not available. Welding rods for MMA welding contain a flux, which when consumed during the weld deposit filler metal as well as creating inert gas to shield the weld pool. They are perfect for agricultural repairs, hard facing etc especially in outside environments. If power is not present a welder generator such as the Mosa Magic Weld 150 can be used. A welder generator like this allows the user to stick weld as well as provide power to run lighting, power tools etc.
Country of Origin
This is a well talked about subject, with many customers preferring not to buy machines of Chinese origin, for instance. Having supplied welding equipment for many years I can see where this comes from. Rather than completely disregard Chinese machines, perhaps look at the quality of the machines being produced. Yes, it's true that a lot of welding kit can be turned out from a factory in China very cheaply and these can be seen on eBay etc. Also true is that China is capable of producing quality goods too- Jasic are a good example. Their factory in Shenzhen is more like a laboratory and they now boast being one of the largest inverter manufacturers in the world. Furthermore, Jasic UK (Wilkinson Star) fully support their welding and cutting equipment with that industry leading 5 year warranty.
If you want to buy British then look no further than Oxford or TecArc welding and cutting machines. Built in Yorkshire, UK, all machines are fully bespoke and made to order.
Servicing the higher end of the market are Cebora welding power sources. Built in Italy, these machines are true industrial standard machines. Historically, Cebora welding machines have been badged up for Snap-on and many customers return looking to replace these machines due to how good they have been.
Still unsure what to buy? Feel free to call one of our friendly sales team for some no obligation advice on . We can also supply Parweld, SIP, SIF, SWP to name just a few.
Welcome to our welding machine guide! In this guide, we will cover the essential elements you need to understand in order to select the right welding machine for your project. We will discuss the importance of amperage and duty cycle, the different types of welding materials and thicknesses, the various types of welding equipment and power supplies, and how to choose a suitable welding machine for your specific needs. Whether you're a professional welder or a DIY enthusiast, this guide will provide you with the knowledge and tools you need to make an informed decision when it comes to welding equipment. Let's get started!
Choosing the right welder can be a daunting task, but two key factors to consider are amperage and duty cycle. Amperage, also known as current, is a measure of the amount of electricity flowing and helps determine the heat generated during the welding process.
As a general rule, for every .001 inches of material thickness, you'll need about 1 amp of output. For example, if you're welding a piece of metal that is .125 inches thick, you'll need about 125 amps of power.
On the other hand, duty cycle is the amount of time the welder can continuously produce heat before it needs to cool down. For example, if a welder has a 40% duty cycle rating, it can weld for four minutes out of a ten-minute period before needing a six-minute break. The duty cycle rating may vary based on the machine's specifications and the type of welding process used.
To determine the appropriate duty cycle for your specific welding needs, consider the following:
It's important to balance the amount of time you'll be welding with the machine's need to cool down. With a little research and consideration, you'll be able to find the perfect welder for your specific needs.
When it comes to welding, it's essential to understand the types of materials and thicknesses you'll be working with most often. This will help you choose a welder with the most suitable amperage.
For example, if you're working on old motorcycles or fabricating new parts, you'll typically be welding materials that fall in the 1/16 inch to 1/8 inch range. Auto body repair usually calls for thicknesses of 3/16 inch or less. If you're working on thick structural components, you'll be dealing with materials that are over 3/8 inch.
For general repairs or heavy equipment, you can expect to work with materials that range from 3/16 inch to 1/4 inch. And for smaller projects like bicycles, lawnmowers, or tube frames, materials will typically be around 1/16 inch.
By understanding the materials and thicknesses you'll be working with, you'll be able to make informed decisions on the type of welding process to use and the appropriate equipment.
The table below shows common materials and thickness for the most common welding processes:
Welding ProcessCommon MaterialsThicknessTIGAluminum, Stainless Steel, Copper, TitaniumUp to 3/8'MIGSteel, Aluminum, Stainless SteelUp to 1/2'SpotSteel, Stainless Steel, AluminumUp to 1/8'StickIron, Steel, Stainless SteelOver 3mmNote: The thickness mentioned in the table is approximate, it might vary depending on the welder's capability and the skill of the operator.
When it comes to your workshop or garage, the power supply you have can have a significant impact on the welding equipment you can use. If you are limited to a standard domestic 240V mains supply, you'll need to consider the size of the welding power source you choose. A machine up to 110-130 amps will typically work with a standard 13 amp 3 pin plug. However, if you need a larger machine, you'll need a 16 or 32A supply, like what's required for an electric oven or hob. Welding inverters above 250 amps will require a 3 phase power supply, which can typically be found in industrial units.
Don't fret, if you're determined to have a 3 phase supply in your home, it's possible to have one installed by an electrician. The cost of installation may be offset by energy savings over time, especially if you plan on using the welder frequently.
When it comes to power sources for welding, there are two main options: the older transformer machines or the newer, more popular welding inverters. Here's a quick breakdown of the pros and cons of each:
Inverter welders are a game-changer in the world of welding. With their advanced technology and sleek design, they offer a variety of benefits over traditional welders. These machines often come equipped with extra functions like infinite wire feed speed control, making it easy to fine-tune your welds. They're also much lighter and smaller in size, thanks to their lack of heavy transformers. And, some even have power factor correction (PFC) for extra energy efficiency.
One of the biggest advantages of inverter welders is their efficiency. They use modern electronics to convert incoming current to suitable welding current, meaning they lose less heat and are more efficient than traditional machines. This also makes them a lot more portable, as they're often no bigger than a lunchbox.
In addition to their efficiency, inverter welders also have a range of digital functions for arc control. They use software and hardware to control arc stability, frequency, arc cone width, bead profile, starting and ending amperage, and more. Many even have a digital display to help you navigate all these settings.
Of course, like any machine, inverter welders have their pros and cons. One downside is that they may have a lower life expectancy and can be more challenging to repair. Additionally, their sensitive electronics make them more delicate and susceptible to damage.
Overall, inverter welders are a great choice for those looking for a lightweight, portable, and efficient welding machine. With their many advanced features, they're sure to make your welding projects a breeze.
Transformer welders are a well-established piece of equipment in the welding industry. As the name suggests, these machines use large and heavy transformers that have been used in heavy industry and welding shops for decades. While the technology may be older, it is also known for its reliability and durability.
One advantage of using a transformer welder is that they are easy to repair and less susceptible to dust ingress compared to newer inverter-based machines. However, they do tend to have less adjustability, with step-regulated controls instead of the infinite control offered by an inverter.
On the downside, transformer welders can be quite heavy and bulky, making them difficult to move around. This can also lead to needing longer welding leads, which can result in a drop in current. Additionally, their arc may not be as stable as inverters and they have a limited number of functions for arc control.
In conclusion, transformer welders are a solid choice for those who prefer time-tested technology, reliability, and ease of repair. However, they can be heavy and bulky, have a limited number of functions for arc control and tend to have a higher price point.
When choosing the right welder, it's important to understand the key considerations such as amperage and duty cycle. Amperage, or current, helps determine the heat generated during the welding process, and duty cycle is how long the welder can keep that heat going before it needs a break. Additionally, it's essential to know the types of materials and thicknesses you'll be working with most often, as this will help you choose a welder with the most suitable amperage.
In terms of power supply, it's essential to be aware of the power supply you have as this will determine the welding equipment you can use. If you're limited to a standard domestic 240V mains supply, you'll have to be careful about the size of the welding power source you choose. In general, a machine up to 110-130 amps will work with your standard 13 amp 3 pin plug. But if you want to go bigger, you'll need a 16 or 32A supply, like what's required for your electric oven or hob. Welding inverters above 250 amps will require a 3 phase power supply, which can be found in industrial units.
In conclusion, the key is to balance the amount of time you'll be welding with the machine's need to cool down and find the perfect fit for your specific welding needs. With a little research and consideration, you'll be well on your way to finding the perfect welder for you!
When buying a MIG welding machine, it's important to consider the following factors:
When looking to purchase a TIG welding machine, it's important to consider the following factors to ensure that the machine you select is best suited to your specific needs and requirements:
When in the market for a spot welding machine, it is crucial to keep in mind certain key factors to ensure that the machine you choose is the right fit for your specific welding needs and requirements. Some of the key considerations that you should keep in mind include:
When in the market for a stick welding machine, it is essential to consider certain key factors to ensure that the machine you choose is the perfect fit for your specific welding needs and requirements. Some of the key considerations that you should keep in mind include:
In conclusion, we hope this guide has been a valuable resource in assisting you in your journey to select the perfect welding machine. We've covered the important topics such as amperage and duty cycle, welding materials and thickness, welding equipment and power supplies, and how to make the best choice for your project. We hope that you've found this guide informative, easy to understand and helpful in guiding you through the process of selecting a welding machine that will meet your needs and expectations. As you go through this process, remember that you can always contact us to help you choose the most suitable welding machine for your needs.
Thanks for reading and happy welding!
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