Questions You Should Know about laser marking software

07, Apr. 2025

 

LASIT answers the ten most common questions on laser marking

LASIT is the largest Italian manufacturer of laser markers. Our solutions are constantly becoming more advanced. We work on perfecting techniques and laser marking parameters every day, guaranteeing our customers speed, precision, and durability.

Please visit our website for more information on this topic.

Today, we are answering the most common questions we get about laser marking and the systems that manage it.

If you have a question that we haven’t answered, please don’t hesitate to get in touch with us by chat or through our contact form here. Our experts are always available to help you find the best solution or to arrange a live demonstration at the company.

1. How do you I which laser I should use to mark my products?

Different types of laser sources mark different materials. A traditional Fiber Laser (the most common source) can mark any kind of metal, while Traditional Fiber, MOPA Fiber, Green Laser, or UV Laser can mark plastic. CO2 Lasers work best on organic materials, like wood and glass.

LASIT has a laboratory with 20 lasers with different sources, powers, and accessories (like 3-axis-head for 3D marking). We perform free testing on your products, and we will identify the ideal parameters based on your needs.

Click here to make an appointment for a free consultation and to send us your products for testing.

2. Which laser marking machine is best for my needs?

The machine type depends on several factors, like the component you are marking (size and shape) and the required output. The main categories and most common markers are:

  • Stand-alone laser markers (Powermark)
  • Bench-top laser markers (Micromark G3, Minimark)
  • Rotary table laser markers (Rotomark, Polaris)
  • Fixed bench-top laser markers (Towermark X)
  • Laser markers with shuttle (TowerShuttle)
  • 3-axis laser markers (CompactMark G8, Towermark XYZ)

LASIT has also developed custom markers for special applications and requests, like the Flyroller for marking brake disks, the Penfeeder for pens, and the TowerLabel line for marking nameplates/plaques.

3. How much does a laser marker cost?

The price of a laser marker is determined mainly by two factors: the source and the type of marker. For example, in the previous question, we listed a series of models with very different structures and sizes, which affects the price.

The third factor to consider is the accessories. Laser markers can be integrated with different accessories for specific requirements.

This article explains in detail the cost of a laser marker and what you should consider before buying one.

4. Can I integrate the laser marking machine into an existing production line?

Laser integration into an existing line is very common. LASIT lasers can easily be integrated into automatic lines. Laser command management can be performed either with a computer or independently (without a computer). A computer can potentially manage an infinite number of lasers because LASIT lasers use PROFINET, PROFIbus, and PROFIsafe communication protocols.

LASIT’s integrated laser markers comply with all regulations for guaranteeing operator and line safety.

Download the brochure for our Powermark laser here to learn more about LASIT integrated lasers.

ezcad contains other products and information you need, so please check it out.

5. How many pieces can be marked at the same time?

The answer to this question depends largely on the type of system you choose. You can mark multiple components in the same cycle, for example, inserting a pallet of parts in the machine. To do this, you need a larger focal lens (a lens that frames a wider area) for a machine with only a Z axis. On the other hand, if the laser head also moves on an X axis (horizontally) and a Y axis (depth), the general work area will be larger because the laser can physically reach more positions, and there will be no problems reaching all the parts on the pallet.

6. Can I mark logos and codes with the same machine?

The laser is managed by software, which lets you set up all commands. LASIT FlyCAD software is user-friendly and intuitive. You can use the same laser to mark any code, graphics or logo. You can connect to factory MES ERP systems to manage the sequence of production orders or define a different layout to mark based on the QR code the video camera reads before starting the cycle.

7. Can I do 3D marking? Can I mark cylindrical parts?

With the 3-axis-head technology, you can manage the focal distance to guarantee the maximum contrast in marking even on components that are not flat. This is extremely important to speed up the process and increase laser engraving quality on irregular components, like die-cast, pens, bottles, home appliance parts, and many more.

8. What is a laser’s typical lifetime, and what kind of maintenance does it need?

A fiber laser has an average operating lifetime of 100,000 hours at full speed. Maintenance depends on how well you take care of the machinery and the number of parts it has. The most frequent maintenance required is on the exhaust system, which has filters that need to be replaced when spent, and the focal lens, which can get dirty with the fine dust created during the laser engraving process.

9. Does the laser need an exhaust fan?

An exhaust fan is needed when marking produces a lot of fine dust. Without a good exhaust system, the laser optical system, with the microdust particles that accumulate on the lenses, and the operator, who can inhale the fumes, suffer the worst consequences.

In this article, we explain when and why it is crucial to have an exhaust fan in your laser marker. All LASIT laser markers are set up to integrate an exhaust system, whether the customer’s plant has a central system or not.

10. How fast is laser marking?

Marking times vary based on the dimensions of what you want to mark and the engraving depth. Under identical conditions, the marking speed is determined by the power (Watts).

LASIT offers a full range of lasers and a laboratory with twenty sources that can be used to perform free tests on different materials and parts to optimize performance and identify the ideal laser parameters for each application.

Expert Tips for Solving Your Laser Marking Machine Software ...


Carol: Yes, data can be automated. You can do that right inside the WinLase software. You don't necessarily have to have an external database or GUI (graphical user interface) connected. You can also automate data right within the standard software itself.

For example, say we have a text string and it's a date code. In the Source tab of your Properties, you can tell it immediately to do a date code, and you pick your style of date code. With serial numbers you can tell it what you want the first serial number to be. The software will serialize from that, so you can automate new timestamps and connect text files to it. You can even do what we call “custom strings”. That’s when you customize that string to automate many different things all at once.

The most common use is text strings or barcodes that have dynamic information. So, it may be that from part to part, the serial number changes or from day to day, and you need the next date marked onto the part. A lot of that dynamic information you can have updated and automated right in the software itself.

Q: Can the same laser software run on multiple computers simultaneously?

Carol: Yes, you can run laser software on multiple computers. Some operations may do this if they want to have someone able to build the job file in one location and then send it to the production floor. But only one of them will be able to run it and send signals to the laser. This is because the laser must be connected to the software to make the mark.

To run the software from different computers, you simply download it onto the computers you want and use it to create job files. Then, just save that job file somewhere you know any of those computers could access. That way you know when you go to the computer that's connected to the laser itself, you can access that file.

Meet laser marking software expert, Carol Nelson

Carol Nelson has helped MECCO customers find thousands of solutions over the years as an Applications Engineer. Coming from a large engineering family, she earned her bachelor’s degree in Manufacturing and Mechanical Engineering and Masters in Engineering Management from Robert Morris University and joined the MECCO team in . Today, she gets to work with customers every day to help them better understand their processes and technology. She has become a go-to expert at MECCO because of her deep technical knowledge and experience as well as her love of learning and helping others. When she’s not developing sample marking reports or doing research and development on new marking systems, you can find Carol camping, hiking, and spending time with her pets.

Connect with Carol Nelson, MECCO applications engineer, on LinkedIn.