Disposal or recycling of used portable batteries is becoming an increasingly global problem with the increasing consumption of batteries. More and more public attention is directed to the proper collection of waste, storage, correct sorting, and the development or modernization of recycling methods to realize the possibility of recycling materials and minimize the amount of recycled waste, due to which harmful substances can enter the soil, water, atmosphere and, of course, the human body.
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According to the Extended Producer Responsibility system implemented in Europe, each battery manufacturer or supplier pays a fee to the state fund to ensure the proper recycling of batteries. This money goes to non-profit regulatory organizations that mediate between the manufacturer and the recycling companies and organize the process of separate waste collection and recycling. Many recycling companies do not tackle the sorting issue themselves and do not always accept a mixed stream of batteries for recycling, since the cost of recycling one sorted type of batteries is 4 times lower than the cost of recycling a mixed stream.
Our technology used at the sorting stage will increase the efficiency of the process as a whole ' increasing the number of recycled batteries and reducing the cost of recycling, which means reducing the costs of all stages.
Moreover, we all know that the quality of the final product of processing directly depends on the quality of the sorting ' different fractions of substances with different fields of application are obtained from different types of batteries. It is obvious that the presence of heavy metals in fertilizers defeats the purpose of using them for agricultural benefit. Same as the presence of impurities in metals makes the metallurgical processing process more labor-intensive and difficult to implement. And we should bear in mind that the higher purity of sorting dramatically reduces the risk of emergencies, such as explosions and fires in lithium battery recycling plants.
Since , the staff LINEV Group has carried out a number of studies in order to substantiate the fundamental possibility of solving the problem of identifying and sorting various types of used batteries using X-ray technology, as well as choosing the main components and optimal operating modes of the installation. Based on the internal structure of the batteries, each individual type has characteristic regions that are automatically detected on an X-ray.
The combination of a design solution for a conveyor system and a developed algorithm for battery recognition based on machine vision and artificial intelligence allows for sorting batteries at high speed and with very high accuracy. For the most popular types, alkaline and saline, the sorting accuracy is> 99%.
The use of X-ray technology in battery testing is not limited to sorting portable batteries. As the number of electric vehicles grows, so does the number of produced batteries for them. Our technology simplifies the process of product quality control and makes it more reliable.
Our team is ready for new unknown to us problems and tasks in the field of production and processing of batteries.
Product description:
The automatic battery cell sorting machine is professional designed for the sorting test of cylindrical lithium battery cells which have completed the capacity sorting before out of factory. With the modular design (electric control), servo motor control (actuator) and standard control components (electric circuit), the sorting machine can execute the sorting test based on the voltage and internal resistance tests before assembly.
The battery sorter machine has 8 channels for OK battery cells and 1 for NG battery cells, which greatly promote the sorting efficiency and ensure the normalization of cells sorting. While operating, the cells will be loaded and stored away by hands, which realizes the sorting automation. Furthermore, with optional barcode scanning system and sophisticated functions of test data record, query and uploading, this machine ensures the traceability and control of cells sorting.
Features:
1. High precision and consistency
The automatic battery cell sorting machine adopts HIOKI battery tester to execute voltage and resistance measurement by four-wire-system method, which is high in precision and consistency.
The repeated test error of voltage is within ±0.3mV and that of internal resistance is within ±0.3 mΩ. The resolution of voltage is as low as 0.1mV and that of internal resistance is as low as 0.1 mΩ.
There are 8 channels for OK battery cells and 1 for NG battery cells.
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2. High control precision and good reliability
The automatic battery cell sorting machine actuator adopts servo motor control, which is accurate and stable; the electric control part of the device adopts module design, which is high in integration level, good in versatility and high in reliability.
3. High productivity
The test system integrates the processes of battery cell loading, voltage test, internal resistance test, distribution and cell receiving. While operating, different battery cells can be tested simultaneously respectively for the 5 processes, which greatly save the time.
The 8 OK-cell channels can support up to 8 groups of voltages and internal resistances, which notably improves the sorting efficiency of battery cells. By this way, the sorting machine can sort cells per hour.
4. Selectable sorting modes
The test system supports dynamic and manual sorting modes, which can be selected by users according to the different battery pack assembly.
5. Battery Cell barcode scanning
The battery cell barcode can be scanned instantly with success rate over 99%.
Note: under dynamic sorting mode, the two batches of battery cells taken out from the same cell receiving chute will be cells of different specifications.
6. Test data
The test data cover test time, battery cell barcode (Cell barcode scanning module should be equipped.), battery cell voltage value, internal resistance value, battery cell receiving chute and can be uploaded to the server for better management and control.
7. Cell-receiving mode
The battery cells can be received manually in corresponding cell box according to different specifications.
Automatic Battery Cell Sorting Machine Specifications
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