How to Choose 50 Gallon Water Chiller?

12, May. 2025

 

How To Choose an Aquarium Chiller and How It Works

How an Aquarium Chiller Works

Most aquarium chillers use a vapor-compression method to chill your aquarium water. While the science behind this process can be a little complicated, it is a good idea to understand the basic principles and components in order to properly operate and maintain the chiller.

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The diagram above represents the basic parts found on common aquarium chillers and we've outlined the functions below in order to help you better understand exactly how your aquarium chiller works.

  1. Aquarium water is pumped into the chiller and enters the heat exchange. Inside the heat exchange, aquarium water flows around a series of cool metal coils filled with refrigerant. This is where heat is transferred from your aquarium water into the refrigerant.
  2. The heated refrigerant is compressed and changes from a liquid into a gas inside the compressor. The pressure created inside the compressor is what moves the refrigerant through the cooling system.
  3. The gaseous refrigerant is sent into the condenser from the compressor via pressure. A fan blows air over the condenser cooling the refrigerant inside and expelling heat into the atmosphere around the chiller. This is why it is important to place your chiller in a well-ventilated area. This process is similar to what happens in the radiator in your car.
  4. As the refrigerant passes through the condenser, it is cooled and transformed back into a liquid.
  5. Refrigerant from the condenser passes through an expansion valve which reduces pressure inside the refrigerant line controlling the rate at which the aquarium water is cooled inside the evaporator or heat exchange.
  6. A temperature controller monitors the temperature of your aquarium water and automatically switches the chiller ON when the temperature rises and turns it OFF when temperatures are within a suitable range. The temperature controller is built into most chillers but sometimes sold separately depending on the brand of the chiller.

Choosing The Right Chiller Using BTU

Choosing an aquarium chiller is not only about how much water your aquarium holds, you should also consider how much of a temperature drop you need to achieve and the air temperature around the chiller.  A chiller that only needs to drop the water by 3-5°F does not require as much power as a chiller working to cool the water by 10-15° F. Additionally, warmer ambient air temperatures (above +/- 75° F) around the chiller itself will reduce the cooling power. If the ambient air is too hot, (above 78°F) the chiller may not be able to cool at all. 

With that in mind, there is a simple calculation or general rule we can use to estimate how much energy will be required to reach the desired temperatures in our tanks using BTU - British Thermal Units.  Most chiller manufacturers will provide a BTU/hr rating for their chillers which is how much heat energy (BTU) the chiller can remove per hour. Keep in mind, this formula doesn't account for additional sources of heat and assumes the chiller is placed somewhere with reasonable air temperatures around 70°F. 

BTU - British Thermal Units: Unit of measure that indicates how much power is required to heat one pound of water by one degree F. One gallon of water weighs roughly 8.3 lbs. 

With this information, we can estimate it will require roughly 8.3 BTU/hr to chill one gallon of aquarium water by 1° F. So if you have a 10-gallon aquarium, that will require a chiller capable of 83 BTU/hr to drop the water by 1° F or 416 BTU/hr for a drop of 5° F.

  1. Always reference the manufacturer's recommended maximum tank size ranges but more importantly find out the BTU/hr rating for the chiller.
  2. Estimate how much of a water temperature drop you need to achieve.*
  3. Multiply your tank size in gallons by 8.3. Then multiply that by the number of degrees you need to drop. 
    • (Water volume x 8.3) x #° temperature drop = Appropriate BTU/hr rating

For example, in a 55-gallon aquarium that needs to drop by 4°F to reach the suitable temperature range of 78°F:

  • 456.5 BTU/hr x 4-degree drop = A chiller rated for at least 1,826 BTU/hr 

To make the math easy and be 100% certain you're getting a strong enough chiller, it is best to round up to 10 BTU/hr per gallon of aquarium water for a 1°F drop and use the same formula to estimate the size of the chiller.  It's always better to slightly oversize your chiller as opposed to undersize because an undersized chiller will operate far less efficiently.

Using the same example, in a 55-gallon aquarium that needs to drop by 4°F to reach the suitable temperature range of 78°F:

  • 550 BTU/hr x 4° drop = a chiller rated for at least BTU/hr 

*Manufacturers usually recommend the MAXIMUM tank size but the reality is, it all depends on exactly how many degrees you need to drop the water temperature and the amount of heat your equipment is adding. In a real-world scenario, most tanks that actually need a chiller won't operate any hotter than 83-84° F with the lighting ON and the pumps running. That means a maximum drop of 6° F to reach the suitable tropical water temperatures of 78°.

Do I Really Need a Chiller?

With modern-day LED lighting and DC-powered water pumps, most aquariums placed in a temperature-controlled household probably won't require a chiller. Keeping ambient air temperatures around the tank somewhere around 70°-72° F year-round tends to be sufficient.

AC-powered pumps, metal halide, and high-output fluorescent lighting transfer heat into the aquarium water and used to be the biggest reason home aquarists found the need to use chillers; all of which are dated technologies in modern aquaria. So thanks to modern aquarium technology using less electricity and operating at cooler temperatures, most tropical reef aquariums won't require the use of a chiller. If they do, the necessary drop in temperature is minimal.  

If you plan to keep cold water animals at water temperatures in the low 70s or 60s, a much stronger chiller would be appropriate. 

Quick Tips

How to Choose an Aquarium Chiller - Simplicity Aquatics

The ideal range for most reef aquariums is between 75 and 78 degrees Fahrenheit. Fish are more tolerant than corals to changes in the water temperature. However, keeping a consistent temperature is still important. The perfect water temperature for most saltwater fish-only tanks is 75-82 degrees.

Heaters prevent the temperature of the aquarium from falling below the ideal range. However, what if your water temperature needs to be reduced instead of increased? That’s where a chiller can make a large difference in your aquarium. This article will give you an in-depth understanding of whether or not a chiller makes sense for your aquarium and how to choose the proper one for your needs.

What is an Aquarium Chiller?

An aquarium chiller is a piece of equipment used to lower the aquarium water temperature. Water is pumped through the chiller, removing heat from the system before returning it to the aquarium.

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Why Do You Need an Aquarium Chiller?

A constant temperature is ideal for keeping a successful reef aquarium. A chiller will help stabilize the tank’s temperature and prevent water from getting above a specific level by actively cooling it.

How Do They Work?

While it is simple to understand why you would use a chiller, understanding how they work is not quite as easy. The following illustration shows how the chilling process works for most aquarium chillers. However, there are other methods for performing this action.

  1. Aquarium water is pumped into the heat exchange and flows around metal coils filled with refrigerant (i.e., the coolant).
  2. The refrigerant absorbs heat from the aquarium water. 
  3. The warmed refrigerant is sent to a compressor, where the excess heat is removed using a fan.
  4. The cooled water is then returned to the tank.

Types of Aquarium Chillers

There are three varieties of aquarium chillers.

Inline Aquarium Chiller

This type is the most common aquarium chiller on the market. In this form, water is pumped into the chiller, cooled, and returned to the system.

Ice Probe Aquarium Chiller

A cold probe is placed into the tank water, where it actively cools the water. This is similar to placing a frozen water bottle in the tank. This style of chiller generally works best for smaller aquariums. Installation requires drilling the sump to install a bulkhead where the ice probe is inserted.

Submersible Coil Aquarium Chiller

A chilled coil is placed in the aquarium’s sump for a submersible coil chiller, where it cools the water. No plumbing is required; however, it is not as efficient at cooling the water as an inline chiller.

Choosing the Proper Unit (Sizing)

Like most aquarium accessories, chillers are available in different sizes. Here are the most important factors influencing the appropriate chiller size:

  1. Total Water Volume: The more water, the larger the chiller.
  2. Difference Between Current and Desired Temperature: The larger the differential, the larger the chiller.

Most chillers are rated by their horsepower. And the amount of horsepower correlates with a specific BTU (British Thermal Unit) rating. A BTU refers to the amount of energy needed to decrease the temperature of a pound of water by 1 degree. The higher the BTU rating, the stronger the chiller.

Here’s how to calculate the specific amount of BTUs you’ll need for your system.

BTU Formula

Water Volume x Amount of Desired Cooling in Degrees Fahrenheit x Weight of 1 Gallon of Saltwater (approximately 8.5). For example, if you have a 40-gallon tank and want to reduce your tank temperature by five degrees, the math would look like this:

40 x 5 x 8.5 = BTU

This would mean that you would want to search for a chiller capable of producing at least BTU.

Sizing Chart

Drawbacks of Running a Chiller

While chillers can make a great addition to a reef aquarium, they also have drawbacks.

  1. Energy Consumption: Most chillers consume a lot of power and lack efficiency.
  2. Physical Size: Most chillers are heavy and bulky, making it difficult to find a place to position them without being an eyesore.
  3. Noise: Chiller compressors are generally pretty noisy, and unlike a refrigerator, aquarium chillers lack insulation to reduce the noise.

Alternatives to Chillers

Even though chillers can reduce your aquarium water to an ideal temperature, there are other ways to accomplish this without using a chiller.

  1. Remove Tank Covers: Removing an aquarium top or tank cover and opening any canopy will increase cooling by allowing evaporation. This will also increase the top-off water needed to replenish the evaporated water.
  2. Fan Cooling: Increase evaporation cooling by blowing a fan directly over the water surface. This will increase the top-off water needed to replenish the evaporated water. 
  3. Frozen Water Bottle: Place a frozen water bottle in the sump for a quick, short-term fix.
  4. Air Conditioning: Reduce the air temperature by turning up the air conditioner in the room.

Budget

One of the most significant downsides of using a chiller on a reef tank is the cost. Please consult the chart below for a ballpark estimate of how much you should budget. These recommendations are based upon a five-degree or less temperature reduction.

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