All kinds of waste tyres are available, from small car tyres to big OTR tyres.
Link to Sihai Energy
Use a specialized tyre shredder to process big whole tyres into 3-5cm small pieces for easy feeding. The tyre shredder is a single and fully automatic shredding system, which can be directly connected to the feeding system of the continuous wasete tyre pyrolysis plant, which no need any transfer process.
Through the unique sealed feed system, the broken tyre blocks are fed into the pyrolysis reactor for a sustainable feed process.
Heat the pyrolysis reactor by fuel oil, LPG, or natural gas. During the heating process, the pyrolysis reactor will rotate 360 degrees, so that the broken tyre blocks in the reactor will be uniformly heated. When the temperature rises to about 300℃, the tyres began to crack into oil gas.
The oil gas will flow into the three-stage condensing system, where it is cooled by circulating cooling water into liquid oil. Then liquid oil is collected into the oil tank. The left is non-condensable gas which will be recycled to heat the reactor or collected for other heating.
When oil gas is produced, carbon black will also be produced. It can be discharged through a carbon black slag discharge system, which is sealed and environmentally friendly. Moreover, we have designed related equipment that can directly press carbon black into carbon black balls and then sell them.
DOING continuous waste tyre pyrolysis plant can keep working for 24 hours a day. It employs an automatic feeding and discharging system, which can work at the same time. So you don’t have to wait for cooling down to discharge. Also, you can save time and fuel for pre-heating the reactor.
DOING continuous waste tyre pyrolysis plant is controled by PLC system with automatic feeding and discharge system, which only need 2-3 worker to operate the PLC or computer, which makes it easy and efficient to operate to save labor force input.
DOING continuous waste tyre pyrolysis plant is equipped with an accurate calculation system to ensure that the tyre is fully pyrolyzed in the reactor, and fully converted into oil gas, thus the oil yield is high.
Also due to continuous feeding and discharge system, and unique reactor design, our fully automatic continuous waste tyre pyrolysis plant can process at least 10 tons waste tyres per day, up to 100T/D. And it takes up very little space, saving customers space costs and increasing profits.
For external rotating system, you have to change the sealing material every three days, thus cannot achieve the real sense of continuous process. But our continuous waste tyre pyrolysis reactor adopts internal rotating method, which no need to worry about the sealing of the external rotating system.
If you want to learn more, please visit our website 10 ton tire pyrolysis plant.
The feed and slag discharge system of continuous waste tyre pyrolysis plant adopts unique seal design, which can effectively prevent pyrolysis oil gas from leaking through the feed inlet and slag discharge port, ensuring production safety and environmental protection.
The waste recycling industry has always been very popular in the investment field. Among them, due to the high recovery rate and high profit, the waste tire and plastic pyrolysis plant projects have attracted more attention in recent years. According to customer feedback, we found that many customers want to know how the pyrolysis plant works. This article will explain the whole work process in detail.
Doing pyrolysis plant 3D image
First, check all the motors of the pyrolysis plant to make sure all in good condition. Open the pyrolysis reactor feeding door and load waste tires or waste plastics inside, then close the inlet tightly. In this process, you can choose to feed raw materials manually or to feed them automatically by auto-feeder.
Second, turn on the heating devices to heat the pyrolysis reactor. When the temperature reaches 280 ℃ - 300 ℃, the oil gas will start to come out.
Third, the oil gas will enter a buffer tank after coming out of the reactor. The function of the buffer tank is to reduce the flow speed of the oil gas under high temperature. Then the oil gas will enter cooling system, including two vertical condensers, one oil-water separator, two horizontal condensers, two condensing towers. After these four-step condensation, all the oil gas will be condensed and stored in our oil tank.
Fourth, remove hydrogen sulfide and other odors in the tail gas by desulfurization tower. After passing through two desulfurization towers, it can be directly discharged, and the plant basically has no peculiar smell.
Then, turn on pyrolysis reactor cooling system, which is composed of induced draft fan, the reactor can be quickly cooled in 4-5 hours.
Finally, we will turn on the slag discharge system of the pyrolysis reactor to discharge the carbon black, then open the furnace door and pull the steel wire out of the reactor.
All the process is over. And you can start the next furnace.
If you are looking for more details, kindly visit Continuous Tyre Pyrolysis Plant.