The continuous waste tire pyrolysis plant is equipped with an automatic feeding system and two sealed discharging systems, which makes it easy to operate. It not only can dispose 10-100 tons of waste plastics per day, but also can work continuously for 24 hours per day without a stop.
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Continuous waste tire pyrolysis plant process
Continuous waste tire pyrolysis plant is the equipment line which can process waste tires to fuel oil, carbon black and steel wire for further use. As the vehicle increasing with the improving living standard, more and more waste tires generated every day. And waste tires as a solid waste not only occupy the land, the most important is it cause pollution to the environment. So how to dispose the waste tires becoming more and more necessary.
But at first the continuous waste tire pyrolysis plant is batch type, which has low automation and mainly operated by labour. This batch type pyrolysis plant needs to be stopped after every process for discharge residues (carbon black and steel wire) and feeding tires again. For one complete process, it takes about 16-20 hours, almost one whole day. And this batch type pyrolysis plant cannot process big quantity feedstock. For safety consideration, it only can process at most 15 tons tires per day per set. This is enough for the personal business. But for large scale waste tire dealing companies or government projects, this kind of batch type waste tire pyrolysis plant may not meet their demand. So, as the increasing demand of the market and improving technology, last year we just developed a new design as continuous waste tire pyrolysis plant. That's why we developed the continuous waste tire pyrolysis plant.
Project picture of continuous waste tire pyrolysis plant
Working process of continuous waste tire pyrolysis plant
The working process of fully continuous waste tire pyrolysis plant is: raw material pre-treatment, automatic feeding, pyrolysis, oil gas cooling, exhaust gas purification, automatic carbon black discharging. Here is our new design 3D video of our continuous waste tire pyrolysis plant:
Advantages of continuous waste tire pyrolysis plant
This continuous waste tire pyrolysis plant is improved based on batch type pyrolysis plant, but has many improvements. It mainly has several advantages as below:
1.High capacity, which can process at least 15 tons waste tires per day, up to 100 tons waste tires per day;
2.Fully automatic with continuous feeding and discharge system;
3.PLC or intelligent computer control system, thus to save labour;
4. Multiple reactors design for fully pyrolysis to get fast pyrolysis efficiency and high oil rate;
5.Indirect heating to prolong the usage life of the reactor;
6.Same as the batch type pyrolysis plant, it's also applicable to process waste plastics.
Continous waste tire pyrolysis plant advantage
If you want to know more informations about our continuous waste tire pyrolysis plant, please feel free to contact us. We DONG Company has specialized in waste tire pyrolysis project for about 14+ years, we would like to provide valuable informations and suggestions to help you implement this project. And we have rich installation projects and real shot running videos of fully continuous waste tire pyrolysis plant to show you.
Technical data of Advantages of continuous waste tire pyrolysis plant
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No. Item Specifications 1 Model DY-C-15 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100 2 Cpacity 15T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D 3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw 4 Working type Continuous 5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition) 6 Rotating Internal rotating 7 Cooling system Recycled waster cooling 8 Reactor material Q245R/Q345R boiler plate 9 Heating method Indireact hot air heating 10 Heating fuel Fuel oil/gas 11 Feedstock Waste tire/plastic/rubber 12 Output Fuel oil, carbon blackFuel oil application of continuous waste tire pyrolysis plant
Waste tire pyrolysis fuel oil applications
The tire pyrolysis oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc. or used for generators to get electricity. With the demand of oil increasing, the price of pyrolysis oil will become higher and higher and you will make high profits. Carbon black and steel wire also have wide applications.
Applications of fully continuous tire pyrolysis plant products
Continuous tyre pyrolysis plant can work continuously without stop, such as continuous feeding, continuous oil producing, continuous syn-gas recycling as well as continuous carbon black slagging . Therefore, continuous tyre pyrolysis plant must have technical advantages as its support to run continuously.
Continuous waste tyre pyrolysis plant
Continuous feeding
Continuous feeding is a key factor which can determine whether the pyrolysis plant can realize the continuous running. The feeding system of our continuous tyre pyrolysis plant adopts 'Sand sealing safety auger structure', if there is a special case of leakage between the feed end and the feeding auger feed inlet during the actual production process, the inlet part of the reactor can be completely sealed to avoid oil gas continue to overflow in the feed direction along the feed port to prevent serious conditions from occurring.
Sand sealing safety auger structure
Continuous carbon black discharging
Continuous carbon black discharging is the second indispensable factor for a continuous pyrolysis plant. Our continuous pyrolysis plant adopts "carbon black exhaust anti-blocking " tech in order to prevent the carbon black powder entangled with oil and gas in the pyrolysis reactor from accumulating on gas outlet part and then avoid the block. In the other hand, the pressure in the reactor is increased due to weak gas outlet, and a special scraper is installed at the outlet port of the reactor. The wall twister can not only periodically start the carbon black sticking on the pipe wall and push it back into the reactor, but also does not interfere with the normal discharge of oil and gas, and does not need manual regular cleaning to ensure the continuity and safety of production.
Carbon black exhaust anti-blocking device
In this article, we mainly introduced the above two important technical advantages of our continuous tyre pyrolysis plant. For more technical advantages, please do not feel hesitated to send your enquiry.
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