As mobile shredding companies grow their business they often think about adding baling to their operations, and for good reason. Baling can be a vital part of your business strategy and allows you to gain control of a valuable by-product of your operations, the shredded paper. Following are five frequently asked questions, or FAQ’s, that you should know if you’re thinking about getting into the baling business.
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The main reasons for baling can be summed up as Revenue, Security and Control. Baled paper commands a higher price per-ton than loose paper. The monthly revenue generated from the sale of the baled material can be significant. When you bale your own paper, you eliminate trips to the recycler so your trucks can service more customers, generating even more revenue. In-house baling adds another layer of security for the customer and eliminates the risk of an un-shredded document falling through the cracks (or blowing away at the recycler’s yard). Baling puts you in control of the paper from the time you pick up and shred through it’s ultimate destination, the paper mill.
There are two basic kinds of balers used in secure destruction, Vertical and Horizontal. Vertical balers are commonly used to bale OCC (Old Corrugated Containers). The material is hand loaded into the baler hopper and the baling ram moves vertically from top to bottom to compact the material. Wires are fed through slots in the machine and the operator ‘ties off’ the finished bale.
Horizontal balers are used to bale the shredded paper from the shredding trucks. The paper is compressed by a hydraulic ram to produce a long rectangular bale. This type of baler is available as manual-tie or auto-tie. Both types of balers produce heavy, dense, mill sized bales. Auto-tie balers make the truck unloading process fast and efficient, enabling the entire content of the shredding truck to be baled in 20-30 minute. A manual-tie baler will require the truck unloading process to stop in order to tie-off each bale, extending the truck unloading process for up to two hours per truck.
Truck unloading conveyors are specially designed to transfer the shredded paper directly from the truck to the baler without the need to dump paper on the floor or otherwise handle it in the unloading process. A properly designed conveyor system provides a clean, safe and efficient means of transferring the shredded paper to the baler. It will also have dust containment features to ensure that the combustible paper dust does not accumulate in the facility.
Used equipment can be an excellent value, with significant upfront cost savings over new equipment, but it is important that you do your homework before investing your hard earned money. Condition, safety and suitability for the application are more important than price, and cost savings will soon disappear if the baler is constantly breaking down. When buying used equipment, it is best to deal with an equipment provider that specializes in baling equipment rather than going to Ebay or other liquidation websites. An experienced baling equipment professional will know how to match a baler to your specific application, have the resources to repair and rebuild the equipment in accordance with the best industry practices, and provide support and service after the sale.
While higher in initial cost, new equipment offers a lot of benefits that can help you achieve a successful baling operation. A new baler will have all the latest productivity, safety and convenience features and generally costs less to operate than used equipment. Most equipment manufacturers offer a comprehensive warranty on their products, which can eliminate worries about frequent breakdowns and high maintenance costs.
New equipment is generally available through manufacturer’s representatives or dealers who can provide all of the services required to make sure that you get into the baling business the right way. Ideally, they will be familiar with your business model and know what is important and relevant to your application. They can also provide ancillary equipment such as conveyors and stationary shredders, along with service after the sale.
As a secure destruction professional you’ve got a lot on your plate. Adding baling to your mobile shredding business doesn’t mean you have to become an equipment expert. You just need to find one. The best chance for success comes with establishing a relationship with a trusted vendor that can provide the equipment, services, training and support so you can do what you do best; help your clients protect their confidential information. For more information on Balers and Mobile Shredding Baling Equipment, click here.
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Jeff Dietterich is President of Advanced Equipment Sales. Contact him at 215-723-, or .
The role of any waste baler is to compact waste material, reducing the volume of waste and making it easier to store and transport. Cardboard balers are specifically designed for the compaction of cardboard boxes and sheets. They use hydraulic pressure to compress the cardboard, binding it together into a dense cube or bale. Large volumes of cardboard waste can typically be compacted on a 5:1 compaction ratio under high pressure.
Although both horizontal and vertical baling machines are available, the most common one for cardboard is a vertical baler. This compresses the waste materials with downwards force and typically has a top door that opens for feeding the material and a bottom door that opens to allow for the bale produced to be ejected onto a pallet.
There are many reasons to invest in cardboard balers:
A large amount of cardboard waste is an unavoidable problem for many businesses because of the deliveries they receive from their suppliers. Because of this, cardboard balers are an essential piece of equipment for any business that accumulates an abundance of cardboard waste.
By reducing the volume of cardboard lying around, they help to save on storage space. Instead of having waste bins or skips on your site that are overflowing with cardboard, sometimes blowing around in the wind, the compact cardboard bales can be stored much more efficiently in the space available.
Removing large volumes of waste can become costly for businesses. As a cardboard baler reduces the physical volume of your cardboard, it can make a significant difference to the cost of waste removal. It is both easier and cheaper to organise the removal of compacted bales of cardboard than to arrange for loose waste to be taken away.
Not only that, but you’ll also save on storage costs. Loose cardboard needs to be stored in a wheelie bin or skip until it is taken away, whereas compacted bales of cardboard can be stored in less space on a pallet.
As well as saving you money on storage and waste disposal costs, investing in a cardboard baler can allow you to create revenue from materials that you are currently paying to have removed. Many businesses are able to sell their waste cardboard to recyclers, generating additional revenue and covering the cost of the baler over time.
For businesses, going green is not only good for the environment, it’s also good for the bottom line. However it can sometimes be hard work. For this reason, as more and more businesses look for ways to minimise their environmental impact, balers are becoming an increasingly popular solution.
Cardboard is one of the most commonly recycled materials in the United Kingdom. Unlike plastic, where there is often confusion about which types can be recycled, recycling cardboard is rarely an issue.
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Cardboard is recycled by breaking it down and reforming it into new sheets of cardboard. This process uses less energy and emits fewer greenhouse gases than producing cardboard from new materials. As a result, recycling cardboard waste is far better for the environment than making cardboard from scratch.
In addition, recycling saves on energy usage and emissions, making it an even more sustainable option. And using a cardboard baler makes the process of recycling cardboard easier and more efficient as the cardboard bales can be quickly and easily broken down into new paper pulp.
A cardboard baler can help your business to overhaul recycling operations in a number of ways:
As a result, balers have made it much easier for businesses and individuals to recycle their cardboard waste.
If you’re looking for a way to save money and reduce waste in your business, then investing in a cardboard baler is the way to go. But how do you decide which one is right for your business? There are a number of factors to consider when choosing a cardboard baler:
The volume of waste you’re likely to compact currently and going forward is the most important consideration when choosing the right baler. Bale weights can vary from 50kg to over 500kg depending on the model, so you have a wide range to choose from.
Kenburn’s vertical baler range includes small balers producing compact bales of 30-60kg, as well as medium and large mill size balers producing bales of up to 600kg depending on materials. We also supply horizontal balers that produce bales from 250kg to 700kg.
For higher volumes of waste where bale production is semi- or fully continuous, horizontal balers are most suitable. They are usually fed by a conveyor and have the rams mounted horizontally, enabling complete automation of the process if required.
It can be useful to get an expert to visit your business and conduct a survey to analyse how much waste cardboard you currently produce. They can then advise on which baler is most suited to your requirements and budget.
Kenburn offers this service free of charge and with no obligation. With over 30 years of experience in the industry we can help you decide on the most cost effective and useful solution for your business needs.
If you are generating large amounts of cardboard waste then it is likely that you will have other types of waste being generated too. The most common of these is usually plastic, which will also need a recycling solution if significant quantities are to be disposed of.
While not all cardboard balers are able to handle other types of waste, there are some balers that are able to handle both plastic and cardboard. If your business generates large amounts of plastic as well as cardboard waste, then you might want to consider one of the Europress Balex balers that Kenburn stocks, as these have two modes of operation. One mode deals with cardboard and the other with plastic, so you only need one machine to handle both types of waste.
As space in your factory or warehouse needs to be carefully used for maximum efficiency, you need to consider where you want to place your baler. You want your baler to be big enough to handle all your cardboard waste easily but without it being so large that it affects everyday operations by getting in the way.
Vertical balers take up less space than horizontal balers and are therefore more suitable for businesses with limited floor space. The cross cylinder design of Kenburn’s range of vertical balers means that the machines aren’t as tall as some others. Combined with their smaller footprint this gives you more versatility in where you choose to locate your baler. They are also easy to load as the operator does not need to lift the materials above their head.
Another consideration when choosing where to locate your baler is whether the noise levels will be an issue. Balex balers operate much more quietly than most, with a low noise level of only 59dBa. These are therefore a more suitable choice if noise levels are an issue for the operator or anyone else who is working nearby.
And finally, you will also need to consider the space available in your business for storing the cardboard bales on pallets. Although the compacted bales will take up a lot less room than loose cardboard, you will still need to allow storage space for them. This might also influence where you place the baling machine, so that you reduce the distance the bales need to be transported to where they are being stored on pallets until collected.
If you’ve realised that the benefits make investing in a baler worthwhile for your business and would like to take the next step, here are some of the factors to consider when choosing your supplier:
Kenburn’s range of vertical balers and horizontal balers meets most demands for waste handling. Our high calibre machines are built for optimum efficiency, low noise operation and low levels of maintenance. They are designed with safety and simplicity of use in mind and will ensure minimum disruption to your working environment.
We have installed well over 4,000 machines and our extensive customer base includes many household names. We have a wide range of balers for sale, both to purchase and to rent (with rental costs starting from just £12.50 per week).
Kenburn was founded in and has an established reputation for being a leading UK supplier in the industry. We have been ISO accredited since and approved as a Safe Contractor since , so you can be confident that we deliver outstanding customer after sales support and health and safety management systems.
The company is the world’s best pet recycling machine supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.