Welding equipment is used widely in many field. Selecting welding positioner can refer to the following:
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First, selecting open and easy to operate, tooling design to consider chucking the workpiece is simple and convenient, compact and small footprint welding positioner, workers operating height as low as possible, safe and reliable.
Second, the structural characteristics of welded structure according to the choice of a suitable welding positioner. Such as: the loader frame, roller frame available double column single rotation mode, the loader front frame optional L-type double rotary, loader bucket welding positioner can be designed into C double rotary, mining machine frame, boom and so on are available two-seater double rotary head and tail type, for some small assembly welding parts can be selected on the market has been serialized production base universal positioner.
Third, depending on the circumstances manual welding operations, to avoid vertical welding and overhead welding, welding quality assurance, the selected welding positioner function to be a member of any welding seam welding or boat to flat position welding.
Fourth, the construction machinery large welded structure positioner welding operation at very high altitudes, workers can be welded by way of booster. Welding climb the ladder selection directly affect the use of welding positioner, depending on the height to the availability of small stationary climb ladders, three-dimensional or two-dimensional mechanical electronically controlled automatic welding mobile lifts
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Welding positioner is a very important auxiliary equipment in welding auxiliary equipment, usually used in conjunction with column and boom welding manipulator and pipe turning rolls. The welding positioner can mainly improve the welding accuracy of the welding parts, so that the welding position and welding speed can achieve the maximum effect. Then how to choose a suitable welding positioner in accordance with correspondent standard when we choose the machine?
(1) Functional requirements of the machine: the machine should be able to achieve a certain degree of movement, such as translation, lifting or turning. If it's a shift, is it a straight line or a curve? If it is a rotary movement, is it continuous rotation or intermittent rollover, etc.?
(2) Requirements for the speed of movement: it must be clear whether it is fast or slow, constant speed, or variable speed, graded speed, or infinitely variable speed.
(3) Requirements for the stability and accuracy of the transmission: for the positioner used in automatic welding, the transmission is required to have a high precision, then worm drive and gear drive can be selected.
(4) Requirements on the ability of self-locking, overload protection, displacement machine, vibration absorption, etc.: the transmission used for general lifting or turning and with danger of overturning, for safety, the transmission mechanism must have the ability of self-locking. Transmission mode and its corresponding transmission mechanism may have multiple, then it is necessary to consider the transmission power between them, the degree of size compact, transmission efficiency, and manufacturing cost to select the best.
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